a2nr
/
cyclone-pcb-factory
1
0
Fork 0
Code Issues Pull Requests Packages Projects Releases Wiki Activity

Added workbed DXF generation. Updated anti-backlash part measures

pull/20/head
Carlos Garcia 2014-07-23 17:25:18 +02:00
parent dacc0d7192
commit f3fe2bd578
10 changed files with 7445 additions and 205128 deletions
Show Stats Download Patch File Download Diff File Expand all files Collapse all files

14
Hardware/CYCLONE_2/Cyclone.scad
View File

@ -90,7 +90,9 @@ axes_Y_smoothThreaded_verticalSeparation = axes_Yreference_height-axes_Y_threade
// Activate/Deactivate rendering auxiliary references (LCS axis, etc)
draw_references = true;
render_2D_plane = false;
render_DXF_base = false;
render_DXF_workbed = false;
render_bases_outline = false; // Useful when rendering DXFs
// Include Cyclone parts
include <Cyclone_X_carriage.scad>
@ -102,7 +104,7 @@ include <Cyclone_Y_frames.scad>
// This small module is used to select if an object is rendered as a 2D plane or as a 3D object
module render_2D_or_3D() {
if(render_2D_plane) {
if(render_DXF_base) {
projection(cut = true) children();
} else children();
}
@ -112,7 +114,7 @@ render_2D_or_3D() {
if(draw_references) %frame();
// Main base for the machine
beveledBase([base_size_X,base_size_Y,base_thickness], radius=base_corner_radius, res=base_corner_res, echoPart=true);//, renderPart=render_2D_plane);
beveledBase([base_size_X,base_size_Y,base_thickness], radius=base_corner_radius, res=base_corner_res, echoPart=true, renderPart=render_bases_outline);
//%color("brown") translate([0,0,-base_thickness/2]) bcube([base_size_X,base_size_Y,base_thickness], cr=base_corner_radius, cres=base_corner_res);
@ -247,8 +249,10 @@ render_2D_or_3D() {
// TRANSLATE REFERENCE POSITION to the CENTERED Y carriage nut, Y threaded rod
translate([0,-axes_Ysmooth_rodLen/2+axes_Ycarriage_pos,axes_Y_threaded_height]) {
if(draw_references) %frame();
Cyclone_Y_carriage();
if(render_DXF_workbed)
!Cyclone_Y_carriage(); // Render carriage exclusively
else Cyclone_Y_carriage();
}
}

73
Hardware/CYCLONE_2/Cyclone_Y_carriage.scad
View File

@ -6,13 +6,15 @@
include <MCAD/nuts_and_bolts.scad>
workbed_separation_from_Y_threaded_rod = axes_Y_smoothThreaded_verticalSeparation+workbed_separation_from_Y_smooth_rod+axes_Ysmooth_rodD/2;
module Cyclone_YsubPart_nutHolder() {
workbed_separation_from_Y_threaded_rod = axes_Y_smoothThreaded_verticalSeparation+workbed_separation_from_Y_smooth_rod+axes_Ysmooth_rodD/2;
footThickness = 10;
screwSeparation = 25;
screwSeparation = 10;
rod_nut_len = 0.8*axes_Ythreaded_rodD;
dimX = axes_Ythreaded_rodD*2+5;
dimY = screwSeparation+10;
dimY = screwSeparation+20;
dimZ = workbed_separation_from_Y_threaded_rod;
holderExtension = 10;
rodTolerance = 0.5;
@ -31,24 +33,24 @@ module Cyclone_YsubPart_nutHolder() {
standard_rod(diam=axes_Ythreaded_rodD+rodTolerance, length=dimY*4, threaded=true, renderPart=true, center=true);
}
// Hole for the main nut
translate([0,dimY/2+0.01,0])
translate([0,dimY/2+0.01+rod_nut_len/2,0])
hull() {
rotate([0,90,0]) hole_for_nut(size=rodSize,nutAddedLen=0,captiveLen=0,tolerance=0.1);
translate([0,0,-holderExtension*2])
rotate([0,90,0]) hole_for_nut(size=rodSize,nutAddedLen=0,captiveLen=0,tolerance=0.1);
}
translate([0,dimY/2+0.01-rod_nut_len-3,0]) {
translate([0,dimY/2+0.01-rod_nut_len/2-3,0]) {
// Hole for the sliding nut
hull() {
rotate([0,90,0]) hole_for_nut(size=rodSize,nutAddedLen=dimY,captiveLen=0,tolerance=0.5);
rotate([0,90,0]) hole_for_nut(size=rodSize,nutAddedLen=dimY,captiveLen=0,tolerance=0.3);
translate([0,0,-holderExtension*2])
rotate([0,90,0]) hole_for_nut(size=rodSize,nutAddedLen=dimY,captiveLen=0,tolerance=0.5);
rotate([0,90,0]) hole_for_nut(size=rodSize,nutAddedLen=dimY,captiveLen=0,tolerance=0.3);
}
// Hole for the washer
hull() {
washer_single(diam=washer_D, thickness=washer_thickness, renderPart=true);
washer_single(diam=washer_D, thickness=washer_thickness, renderPart=true, tolerance=0.3);
translate([0,0,-holderExtension*2])
washer_single(diam=washer_D, thickness=washer_thickness, renderPart=true);
washer_single(diam=washer_D, thickness=washer_thickness, renderPart=true, tolerance=0.3);
}
}
// Holes for the supporting screws
@ -59,33 +61,46 @@ module Cyclone_YsubPart_nutHolder() {
rotate([90,0,0])
hole_for_screw(size=3,length=workbed_thickness+footThickness,nutDepth=-dimZ,nutAddedLen=dimZ,captiveLen=0);
}
translate([0,dimY/2,0])
translate([0,dimY/2+rod_nut_len/2,0])
rotate([0,90,0]) rotate([90,0,0]) nut(size=8, echoPart=true);
translate([0,-dimY/2,0])
rotate([0,90,0]) rotate([-90,0,0]) nut(size=8, echoPart=true);
translate([0,dimY/2+0.01-rod_nut_len-3,0])
washer_single(diam=washer_D, thickness=washer_thickness, tolerance=0, echoPart=true);
translate([0,dimY/2+0.01-rod_nut_len/2-3,0])
washer_single(diam=washer_D, thickness=washer_thickness, echoPart=true);
}
module Cyclone_YsubPart_linearBearingHolders() {
baseHeight = workbed_separation_from_Y_smooth_rod-1;
color("lightgreen") {
translate([0,0,axes_Y_smoothThreaded_verticalSeparation+baseHeight/2]) {
translate([axes_Ysmooth_separation/2,Ycarriage_linearBearingSeparation/2])
cube([10,10,10+baseHeight], center=true);
translate([-axes_Ysmooth_separation/2,Ycarriage_linearBearingSeparation/2])
cube([10,10,10+baseHeight], center=true);
translate([-axes_Ysmooth_separation/2,-Ycarriage_linearBearingSeparation/2])
cube([10,10,10+baseHeight], center=true);
translate([axes_Ysmooth_separation/2,-Ycarriage_linearBearingSeparation/2])
cube([10,10,10+baseHeight], center=true);
}
}
}
module Cyclone_Y_carriage() {
baseHeight = workbed_separation_from_Y_smooth_rod-1;
//projection(cut = true) translate([0,0,-axes_Y_smoothThreaded_verticalSeparation-baseHeight-axes_Ysmooth_rodD/2]){
Cyclone_YsubPart_nutHolder();
color("lightgreen") {
translate([0,0,axes_Y_smoothThreaded_verticalSeparation+baseHeight/2]) {
translate([axes_Ysmooth_separation/2,Ycarriage_linearBearingSeparation/2])
cube([10,10,10+baseHeight], center=true);
translate([-axes_Ysmooth_separation/2,Ycarriage_linearBearingSeparation/2])
cube([10,10,10+baseHeight], center=true);
translate([-axes_Ysmooth_separation/2,-Ycarriage_linearBearingSeparation/2])
cube([10,10,10+baseHeight], center=true);
translate([axes_Ysmooth_separation/2,-Ycarriage_linearBearingSeparation/2])
cube([10,10,10+baseHeight], center=true);
if(render_DXF_workbed) {
projection(cut = true)
translate([0,0,-workbed_separation_from_Y_threaded_rod]) {
Cyclone_YsubPart_nutHolder();
Cyclone_YsubPart_linearBearingHolders();
color([0.9,0.8,0.8,0.5]) translate([0,0,workbed_separation_from_Y_threaded_rod+workbed_thickness])
beveledBase(size=[workbed_size_X,workbed_size_Y,workbed_thickness], radius=3, res=15, echoPart=true, renderPart=render_bases_outline);
}
}
color([0.9,0.8,0.8,0.5]) translate([0,0,8+5+axes_Y_smoothThreaded_verticalSeparation+baseHeight])
} else {
Cyclone_YsubPart_nutHolder();
Cyclone_YsubPart_linearBearingHolders();
color([0.9,0.8,0.8,0.5]) translate([0,0,workbed_separation_from_Y_threaded_rod+workbed_thickness])
beveledBase(size=[workbed_size_X,workbed_size_Y,workbed_thickness], radius=3, res=15, echoPart=true);
//}
}
}

2
Hardware/CYCLONE_2/libs/standard_parts.scad
View File

@ -209,7 +209,7 @@ module radialBearing(model=608, renderPart=false, echoPart=false) {
if(echoPart) echo(str("BOM: Radial bearing. Model ",model));
}
module washer_single(diam=15.8, thickness=1.6, tolerance=0.2, renderPart=false, echoPart=false) {
module washer_single(diam=15.8, thickness=1.6, tolerance=0, renderPart=false, echoPart=false) {
renderStandardPart(renderPart)
color(steel)
rotate([90,0,0]) translate([0,0,-tolerance])

197500
Hardware/CYCLONE_2/output/Cyclone.stl
View File

File diff suppressed because it is too large Load Diff

9274
Hardware/CYCLONE_2/output/Cyclone_Ycarriage_nutHolder.stl
View File

File diff suppressed because it is too large Load Diff

3698
Hardware/CYCLONE_2/output/Cyclone_base_template_TALADROS_v1.0.dxf
View File

File diff suppressed because it is too large Load Diff

BIN
Hardware/CYCLONE_2/output/Cyclone_plate.stl
View File

Binary file not shown.

1174
Hardware/CYCLONE_2/output/Cyclone_workbed_template_a.dxf Normal file
View File

File diff suppressed because it is too large Load Diff

838
Hardware/CYCLONE_2/output/Cyclone_workbed_template_b.dxf Normal file
View File

@ -0,0 +1,838 @@
0
SECTION
2
BLOCKS
0
ENDSEC
0
SECTION
2
ENTITIES
0
LINE
8
0
10
-107.5
11
-107.486
20
-57
21
-57.2941
0
LINE
8
0
10
-107.486
11
-107.442
20
-57.2941
21
-57.5853
0
LINE
8
0
10
-107.442
11
-107.371
20
-57.5853
21
-57.8709
0
LINE
8
0
10
-107.371
11
-107.272
20
-57.8709
21
-58.1481
0
LINE
8
0
10
-107.272
11
-107.146
20
-58.1481
21
-58.4142
0
LINE
8
0
10
-107.146
11
-106.994
20
-58.4142
21
-58.6667
0
LINE
8
0
10
-106.994
11
-106.819
20
-58.6667
21
-58.9032
0
LINE
8
0
10
-106.819
11
-106.621
20
-58.9032
21
-59.1213
0
LINE
8
0
10
-106.621
11
-106.403
20
-59.1213
21
-59.319
0
LINE
8
0
10
-106.403
11
-106.167
20
-59.319
21
-59.4944
0
LINE
8
0
10
-106.167
11
-105.914
20
-59.4944
21
-59.6458
0
LINE
8
0
10
-105.914
11
-105.648
20
-59.6458
21
-59.7716
0
LINE
8
0
10
-105.648
11
-105.371
20
-59.7716
21
-59.8708
0
LINE
8
0
10
-105.371
11
-105.085
20
-59.8708
21
-59.9424
0
LINE
8
0
10
-105.085
11
-104.794
20
-59.9424
21
-59.9856
0
LINE
8
0
10
-104.794
11
-104.5
20
-59.9856
21
-60
0
LINE
8
0
10
-104.5
11
104.5
20
-60
21
-60
0
LINE
8
0
10
104.5
11
104.794
20
-60
21
-59.9856
0
LINE
8
0
10
104.794
11
105.085
20
-59.9856
21
-59.9424
0
LINE
8
0
10
105.085
11
105.371
20
-59.9424
21
-59.8708
0
LINE
8
0
10
105.371
11
105.648
20
-59.8708
21
-59.7716
0
LINE
8
0
10
105.648
11
105.914
20
-59.7716
21
-59.6458
0
LINE
8
0
10
105.914
11
106.167
20
-59.6458
21
-59.4944
0
LINE
8
0
10
106.167
11
106.403
20
-59.4944
21
-59.319
0
LINE
8
0
10
106.403
11
106.621
20
-59.319
21
-59.1213
0
LINE
8
0
10
106.621
11
106.819
20
-59.1213
21
-58.9032
0
LINE
8
0
10
106.819
11
106.994
20
-58.9032
21
-58.6667
0
LINE
8
0
10
106.994
11
107.146
20
-58.6667
21
-58.4142
0
LINE
8
0
10
107.146
11
107.272
20
-58.4142
21
-58.1481
0
LINE
8
0
10
107.272
11
107.371
20
-58.1481
21
-57.8709
0
LINE
8
0
10
107.371
11
107.442
20
-57.8709
21
-57.5853
0
LINE
8
0
10
107.442
11
107.486
20
-57.5853
21
-57.2941
0
LINE
8
0
10
107.486
11
107.5
20
-57.2941
21
-57
0
LINE
8
0
10
107.5
11
107.5
20
-57
21
57
0
LINE
8
0
10
107.5
11
107.486
20
57
21
57.2941
0
LINE
8
0
10
107.486
11
107.442
20
57.2941
21
57.5853
0
LINE
8
0
10
107.442
11
107.371
20
57.5853
21
57.8709
0
LINE
8
0
10
107.371
11
107.272
20
57.8709
21
58.1481
0
LINE
8
0
10
107.272
11
107.146
20
58.1481
21
58.4142
0
LINE
8
0
10
107.146
11
106.994
20
58.4142
21
58.6667
0
LINE
8
0
10
106.994
11
106.819
20
58.6667
21
58.9032
0
LINE
8
0
10
106.819
11
106.621
20
58.9032
21
59.1213
0
LINE
8
0
10
106.621
11
106.403
20
59.1213
21
59.319
0
LINE
8
0
10
106.403
11
106.167
20
59.319
21
59.4944
0
LINE
8
0
10
106.167
11
105.914
20
59.4944
21
59.6458
0
LINE
8
0
10
105.914
11
105.648
20
59.6458
21
59.7716
0
LINE
8
0
10
105.648
11
105.371
20
59.7716
21
59.8708
0
LINE
8
0
10
105.371
11
105.085
20
59.8708
21
59.9424
0
LINE
8
0
10
105.085
11
104.794
20
59.9424
21
59.9856
0
LINE
8
0
10
104.794
11
104.5
20
59.9856
21
60
0
LINE
8
0
10
104.5
11
-104.5
20
60
21
60
0
LINE
8
0
10
-104.5
11
-104.794
20
60
21
59.9856
0
LINE
8
0
10
-104.794
11
-105.085
20
59.9856
21
59.9424
0
LINE
8
0
10
-105.085
11
-105.371
20
59.9424
21
59.8708
0
LINE
8
0
10
-105.371
11
-105.648
20
59.8708
21
59.7716
0
LINE
8
0
10
-105.648
11
-105.914
20
59.7716
21
59.6458
0
LINE
8
0
10
-105.914
11
-106.167
20
59.6458
21
59.4944
0
LINE
8
0
10
-106.167
11
-106.403
20
59.4944
21
59.319
0
LINE
8
0
10
-106.403
11
-106.621
20
59.319
21
59.1213
0
LINE
8
0
10
-106.621
11
-106.819
20
59.1213
21
58.9032
0
LINE
8
0
10
-106.819
11
-106.994
20
58.9032
21
58.6667
0
LINE
8
0
10
-106.994
11
-107.146
20
58.6667
21
58.4142
0
LINE
8
0
10
-107.146
11
-107.272
20
58.4142
21
58.1481
0
LINE
8
0
10
-107.272
11
-107.371
20
58.1481
21
57.8709
0
LINE
8
0
10
-107.371
11
-107.442
20
57.8709
21
57.5853
0
LINE
8
0
10
-107.442
11
-107.486
20
57.5853
21
57.2941
0
LINE
8
0
10
-107.486
11
-107.5
20
57.2941
21
57
0
LINE
8
0
10
-107.5
11
-107.5
20
57
21
-57
0
ENDSEC
0
SECTION
2
OBJECTS
0
DICTIONARY
0
ENDSEC
0
EOF

BIN
Hardware/CYCLONE_2/output/cyclone.png
View File

Binary file not shown.
Side by Side Swipe Overlay

Before

Width:  |  Height:  |  Size: 42 KiB

After

Width:  |  Height:  |  Size: 42 KiB