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Added 2&3 extra tool passes (for more clearance). Fixed bug when parsing oval shapes from gerber files.

pull/6/head
carlosgs 2013-05-29 17:32:15 +02:00
parent a828e2a0d1
commit ce7c72bd00
6 changed files with 28098 additions and 28985 deletions
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34191
Software/GcodeGenerators/pyGerber2Gcode_CUI/out/printshield_drill.gcode
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89
Software/GcodeGenerators/pyGerber2Gcode_CUI/out/printshield_edge.gcode
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@ -1,60 +1,59 @@
(Generated by ./pygerber2gcode_cui_MOD.py ) (Generated by ./pygerber2gcode_cui_MOD.py )
( 2013-05-29 04:57:18 ) ( 2013-05-29 17:29:04 )
(Initialize) (Initialize)
G92 X0.000000 Y0.000000 Z0.000000
(Start form here) (Start form here)
G0 Z2.000000 G0 Z2.000000
G0 X58.713215 Y57.951215 G0 X59.163215 Y58.401215
G1 Z-0.271429 F30.000000 G1 Z-0.271429 F30.000000
G1 X2.579215 F50.000000 G1 X3.029215 F50.000000
G1 Y4.103215 F50.000000 G1 Y4.553215 F50.000000
G1 Y3.849215 F50.000000 G1 Y4.299215 F50.000000
G1 X59.983215 F50.000000 G1 X60.433215 F50.000000
G1 Y57.951215 F50.000000 G1 Y58.401215 F50.000000
G1 X58.713215 F50.000000 G1 X59.163215 F50.000000
G1 Z-0.542857 F30.000000 G1 Z-0.542857 F30.000000
G1 X2.579215 F50.000000 G1 X3.029215 F50.000000
G1 Y4.103215 F50.000000 G1 Y4.553215 F50.000000
G1 Y3.849215 F50.000000 G1 Y4.299215 F50.000000
G1 X59.983215 F50.000000 G1 X60.433215 F50.000000
G1 Y57.951215 F50.000000 G1 Y58.401215 F50.000000
G1 X58.713215 F50.000000 G1 X59.163215 F50.000000
G1 Z-0.814286 F30.000000 G1 Z-0.814286 F30.000000
G1 X2.579215 F50.000000 G1 X3.029215 F50.000000
G1 Y4.103215 F50.000000 G1 Y4.553215 F50.000000
G1 Y3.849215 F50.000000 G1 Y4.299215 F50.000000
G1 X59.983215 F50.000000 G1 X60.433215 F50.000000
G1 Y57.951215 F50.000000 G1 Y58.401215 F50.000000
G1 X58.713215 F50.000000 G1 X59.163215 F50.000000
G1 Z-1.085714 F30.000000 G1 Z-1.085714 F30.000000
G1 X2.579215 F50.000000 G1 X3.029215 F50.000000
G1 Y4.103215 F50.000000 G1 Y4.553215 F50.000000
G1 Y3.849215 F50.000000 G1 Y4.299215 F50.000000
G1 X59.983215 F50.000000 G1 X60.433215 F50.000000
G1 Y57.951215 F50.000000 G1 Y58.401215 F50.000000
G1 X58.713215 F50.000000 G1 X59.163215 F50.000000
G1 Z-1.357143 F30.000000 G1 Z-1.357143 F30.000000
G1 X2.579215 F50.000000 G1 X3.029215 F50.000000
G1 Y4.103215 F50.000000 G1 Y4.553215 F50.000000
G1 Y3.849215 F50.000000 G1 Y4.299215 F50.000000
G1 X59.983215 F50.000000 G1 X60.433215 F50.000000
G1 Y57.951215 F50.000000 G1 Y58.401215 F50.000000
G1 X58.713215 F50.000000 G1 X59.163215 F50.000000
G1 Z-1.628571 F30.000000 G1 Z-1.628571 F30.000000
G1 X2.579215 F50.000000 G1 X3.029215 F50.000000
G1 Y4.103215 F50.000000 G1 Y4.553215 F50.000000
G1 Y3.849215 F50.000000 G1 Y4.299215 F50.000000
G1 X59.983215 F50.000000 G1 X60.433215 F50.000000
G1 Y57.951215 F50.000000 G1 Y58.401215 F50.000000
G1 X58.713215 F50.000000 G1 X59.163215 F50.000000
G1 Z-1.900000 F30.000000 G1 Z-1.900000 F30.000000
G1 X2.579215 F50.000000 G1 X3.029215 F50.000000
G1 Y4.103215 F50.000000 G1 Y4.553215 F50.000000
G1 Y3.849215 F50.000000 G1 Y4.299215 F50.000000
G1 X59.983215 F50.000000 G1 X60.433215 F50.000000
G1 Y57.951215 F50.000000 G1 Y58.401215 F50.000000
G1 X58.713215 F50.000000 G1 X59.163215 F50.000000
(Goto to Initial position) (Goto to Initial position)
G0 Z2.000000 G0 Z2.000000

22523
Software/GcodeGenerators/pyGerber2Gcode_CUI/out/printshield_etch.gcode
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6
Software/GcodeGenerators/pyGerber2Gcode_CUI/pygerber2gcode_cui_MOD.conf
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@ -11,6 +11,10 @@ ROT_ANG = 0
OUT_DIR = "./out" OUT_DIR = "./out"
OUT_FRONT_FILE = "" OUT_FRONT_FILE = ""
OUT_BACK_FILE = "printshield_etch.gcode" OUT_BACK_FILE = "printshield_etch.gcode"
OUT_FRONT_2PASS_FILE = ""
OUT_BACK_2PASS_FILE = "printshield_etch2pass.gcode"
OUT_FRONT_3PASS_FILE = ""
OUT_BACK_3PASS_FILE = "printshield_etch3pass.gcode"
OUT_DRILL_FILE = "printshield_drill.gcode" OUT_DRILL_FILE = "printshield_drill.gcode"
OUT_EDGE_FILE = "printshield_edge.gcode" OUT_EDGE_FILE = "printshield_edge.gcode"
@ -29,6 +33,8 @@ DRILL_SPEED=30
DRILL_DEPTH=-1.7 DRILL_DEPTH=-1.7
CUT_DEPTH=-0.04 CUT_DEPTH=-0.04
TOOL_D=0.1 TOOL_D=0.1
TOOL_2PASS_D=0.5
TOOL_3PASS_D=1
DRILL_D=0.5 DRILL_D=0.5
CAD_UNIT=0.00254 CAD_UNIT=0.00254
DRILL_UNIT=0.00254 DRILL_UNIT=0.00254

234
Software/GcodeGenerators/pyGerber2Gcode_CUI/pygerber2gcode_cui_MOD.py
View File

@ -36,7 +36,9 @@ Z_SPEED = 60
DRILL_SPEED = 50 #Drill down speed DRILL_SPEED = 50 #Drill down speed
DRILL_DEPTH = -1.2#Drill depth DRILL_DEPTH = -1.2#Drill depth
CUT_DEPTH = -0.07 #pattern cutting depth CUT_DEPTH = -0.07 #pattern cutting depth
TOOL_D = 0.2 #Tool diameter TOOL_D = 0.1 #Tool diameter
TOOL_2PASS_D = 0.5 #Tool diameter
TOOL_3PASS_D = 1 #Tool diameter
DRILL_D = 0.8 #Drill diameter DRILL_D = 0.8 #Drill diameter
EDGE_TOOL_D = 1.0 #Edge Tool diameter EDGE_TOOL_D = 1.0 #Edge Tool diameter
EDGE_DEPTH = -1.2 #edge depth EDGE_DEPTH = -1.2 #edge depth
@ -83,7 +85,11 @@ MIRROR_EDGE = 0
ROT_ANG = 0 ROT_ANG = 0
OUT_DIR = "" OUT_DIR = ""
OUT_FRONT_FILE = "" OUT_FRONT_FILE = ""
OUT_FRONT_2PASS_FILE = ""
OUT_FRONT_3PASS_FILE = ""
OUT_BACK_FILE = "" OUT_BACK_FILE = ""
OUT_BACK_2PASS_FILE = ""
OUT_BACK_3PASS_FILE = ""
OUT_DRILL_FILE = "" OUT_DRILL_FILE = ""
OUT_EDGE_FILE = "" OUT_EDGE_FILE = ""
@ -96,6 +102,10 @@ gXSHIFT = 0
gYSHIFT = 0 gYSHIFT = 0
gFRONT_DATA = "" gFRONT_DATA = ""
gBACK_DATA = "" gBACK_DATA = ""
gFRONT_2PASS_DATA = ""
gBACK_2PASS_DATA = ""
gFRONT_3PASS_DATA = ""
gBACK_3PASS_DATA = ""
gDRILL_DATA = "" gDRILL_DATA = ""
gEDGE_DATA = "" gEDGE_DATA = ""
gTMP_X = INI_X gTMP_X = INI_X
@ -221,6 +231,7 @@ class GCODE:
#functions #functions
def main(): def main():
global TOOL_D
if len(sys.argv) > 1: if len(sys.argv) > 1:
read_config(sys.argv[1]) read_config(sys.argv[1])
else : else :
@ -229,6 +240,10 @@ def main():
gcode_init() gcode_init()
front_poly = [] front_poly = []
back_poly = [] back_poly = []
front_poly_2pass = []
back_poly_2pass = []
front_poly_3pass = []
back_poly_3pass = []
if FRONT_FILE: if FRONT_FILE:
#print "Front file =",FRONT_FILE #print "Front file =",FRONT_FILE
front_gerber = read_Gerber(GERBER_DIR,FRONT_FILE) front_gerber = read_Gerber(GERBER_DIR,FRONT_FILE)
@ -243,6 +258,42 @@ def main():
if MIRROR_FRONT: if MIRROR_FRONT:
front_poly = mirror_poly(front_poly) front_poly = mirror_poly(front_poly)
print len(front_poly) print len(front_poly)
if TOOL_2PASS_D > 0:
print "Processing 2nd pass..."
PREV_TOOL_D = TOOL_D
TOOL_D = TOOL_2PASS_D # Set the thicker tool
#print "Front file =",FRONT_FILE
front_gerber_2pass = read_Gerber(GERBER_DIR,FRONT_FILE)
#front_gerber = gm.merge_lines(front_gerber)
front_gerber_2pass = gm.check_duplication(front_gerber_2pass)
#print len(front_gerber)
front_poly_2pass = gerber2polygon(front_gerber_2pass)
#print len(front_poly)
front_poly_2pass = gm.merge(front_poly_2pass, LINE, gLINES,gLINES2)
if abs(float(ROT_ANG)) > TINY:
front_poly_2pass = rot_poly(front_poly_2pass)
if MIRROR_FRONT:
front_poly_2pass = mirror_poly(front_poly_2pass)
print len(front_poly_2pass)
TOOL_D = PREV_TOOL_D
if TOOL_3PASS_D > 0:
print "Processing 3nd pass..."
PREV_TOOL_D = TOOL_D
TOOL_D = TOOL_3PASS_D # Set the thicker tool
#print "Front file =",FRONT_FILE
front_gerber_3pass = read_Gerber(GERBER_DIR,FRONT_FILE)
#front_gerber = gm.merge_lines(front_gerber)
front_gerber_3pass = gm.check_duplication(front_gerber_3pass)
#print len(front_gerber)
front_poly_3pass = gerber2polygon(front_gerber_3pass)
#print len(front_poly)
front_poly_3pass = gm.merge(front_poly_3pass, LINE, gLINES,gLINES2)
if abs(float(ROT_ANG)) > TINY:
front_poly_3pass = rot_poly(front_poly_3pass)
if MIRROR_FRONT:
front_poly_3pass = mirror_poly(front_poly_3pass)
print len(front_poly_3pass)
TOOL_D = PREV_TOOL_D
if BACK_FILE: if BACK_FILE:
back_gerber = read_Gerber(GERBER_DIR,BACK_FILE) back_gerber = read_Gerber(GERBER_DIR,BACK_FILE)
#back_gerber = gm.merge_lines(back_gerber) #back_gerber = gm.merge_lines(back_gerber)
@ -254,6 +305,36 @@ def main():
if MIRROR_BACK: if MIRROR_BACK:
back_poly = mirror_poly(back_poly) back_poly = mirror_poly(back_poly)
print len(back_poly) print len(back_poly)
if TOOL_2PASS_D > 0:
print "Processing 2nd pass..."
PREV_TOOL_D = TOOL_D
TOOL_D = TOOL_2PASS_D # Set the thicker tool
back_gerber_2pass = read_Gerber(GERBER_DIR,BACK_FILE)
#back_gerber = gm.merge_lines(back_gerber)
back_gerber_2pass = gm.check_duplication(back_gerber_2pass)
back_poly_2pass = gerber2polygon(back_gerber_2pass)
back_poly_2pass = gm.merge(back_poly_2pass, LINE, gLINES,gLINES2)
if abs(float(ROT_ANG)) > TINY:
back_poly_2pass = rot_poly(back_poly_2pass)
if MIRROR_BACK:
back_poly_2pass = mirror_poly(back_poly_2pass)
print len(back_poly_2pass)
TOOL_D = PREV_TOOL_D
if TOOL_3PASS_D > 0:
print "Processing 3nd pass..."
PREV_TOOL_D = TOOL_D
TOOL_D = TOOL_3PASS_D # Set the thicker tool
back_gerber_3pass = read_Gerber(GERBER_DIR,BACK_FILE)
#back_gerber = gm.merge_lines(back_gerber)
back_gerber_3pass = gm.check_duplication(back_gerber_3pass)
back_poly_3pass = gerber2polygon(back_gerber_3pass)
back_poly_3pass = gm.merge(back_poly_3pass, LINE, gLINES,gLINES2)
if abs(float(ROT_ANG)) > TINY:
back_poly_3pass = rot_poly(back_poly_3pass)
if MIRROR_BACK:
back_poly_3pass = mirror_poly(back_poly_3pass)
print len(back_poly_3pass)
TOOL_D = PREV_TOOL_D
if DRILL_FILE: if DRILL_FILE:
read_Drill_file(GERBER_DIR,DRILL_FILE) read_Drill_file(GERBER_DIR,DRILL_FILE)
if(len(gDRILLS) > 0): if(len(gDRILLS) > 0):
@ -265,12 +346,12 @@ def main():
edge2gcode() edge2gcode()
#gm.merge(gPOLYGONS, LINE, gLINES,gLINES2) #gm.merge(gPOLYGONS, LINE, gLINES,gLINES2)
end(front_poly,back_poly) end(front_poly,back_poly,front_poly_2pass,back_poly_2pass,front_poly_3pass,back_poly_3pass)
def read_config(config_file): def read_config(config_file):
global INI_X, INI_Y, INI_Z, MOVE_HEIGHT, OUT_INCH_FLAG, IN_INCH_FLAG, MCODE_FLAG, XY_SPEED, Z_SPEED, LEFT_X, LOWER_Y, DRILL_SPEED, DRILL_DEPTH, CUT_DEPTH, TOOL_D, DRILL_D, CAD_UNIT, EDGE_TOOL_D, EDGE_DEPTH, EDGE_SPEED, EDGE_Z_SPEED, MERGE_DRILL_DATA, Z_STEP, GERBER_COLOR, DRILL_COLOR, EDGE_COLOR , CONTOUR_COLOR, GERBER_EXT, DRILL_EXT, EDGE_EXT, GCODE_EXT, GDRILL_EXT, GEDGE_EXT, DRILL_UNIT, EDGE_UNIT, CUT_FLAG, CUT_OV global INI_X, INI_Y, INI_Z, MOVE_HEIGHT, OUT_INCH_FLAG, IN_INCH_FLAG, MCODE_FLAG, XY_SPEED, Z_SPEED, LEFT_X, LOWER_Y, DRILL_SPEED, DRILL_DEPTH, CUT_DEPTH, TOOL_D, TOOL_2PASS_D, TOOL_3PASS_D, DRILL_D, CAD_UNIT, EDGE_TOOL_D, EDGE_DEPTH, EDGE_SPEED, EDGE_Z_SPEED, MERGE_DRILL_DATA, Z_STEP, GERBER_COLOR, DRILL_COLOR, EDGE_COLOR , CONTOUR_COLOR, GERBER_EXT, DRILL_EXT, EDGE_EXT, GCODE_EXT, GDRILL_EXT, GEDGE_EXT, DRILL_UNIT, EDGE_UNIT, CUT_FLAG, CUT_OV
global GERBER_DIR,FRONT_FILE,BACK_FILE,DRILL_FILE,EDGE_FILE,MIRROR_FRONT,MIRROR_BACK,MIRROR_DRILL,MIRROR_EDGE,ROT_ANG global GERBER_DIR,FRONT_FILE,BACK_FILE,DRILL_FILE,EDGE_FILE,MIRROR_FRONT,MIRROR_BACK,MIRROR_DRILL,MIRROR_EDGE,ROT_ANG
global OUT_DIR,OUT_FRONT_FILE,OUT_BACK_FILE,OUT_DRILL_FILE,OUT_EDGE_FILE global OUT_DIR,OUT_FRONT_FILE,OUT_FRONT_2PASS_FILE,OUT_FRONT_3PASS_FILE,OUT_BACK_FILE,OUT_BACK_2PASS_FILE,OUT_BACK_3PASS_FILE,OUT_DRILL_FILE,OUT_EDGE_FILE
try: try:
f = open(config_file,'r') f = open(config_file,'r')
except IOError, (errno, strerror): except IOError, (errno, strerror):
@ -282,8 +363,9 @@ def read_config(config_file):
if not config: if not config:
break break
#cfg = re.search("([A-Z\_]+)[\d\s\ ]*\=[\ \"]*([\s\/\-\d\.\_]+)\"*",config) #cfg = re.search("([A-Z\_]+)[\d\s\ ]*\=[\ \"]*([\s\/\-\d\.\_]+)\"*",config)
cfg = re.search("([A-Z\_]+)[\d\s\ ]*\=[\ \"]*([^\ \"\n\r]+)\"*",config) cfg = re.search("([A-Z0-9\_]+)[\d\s\ ]*\=[\ \"]*([^\ \"\n\r]+)\"*",config) # FIXED: Now variable names can have numbers
if (cfg): if (cfg):
#print str(cfg.group(1)),"=",str(cfg.group(2))
if(cfg.group(1)=="INI_X"): if(cfg.group(1)=="INI_X"):
#print "ini x =",cfg.group(2) #print "ini x =",cfg.group(2)
INI_X = float(cfg.group(2)) INI_X = float(cfg.group(2))
@ -319,6 +401,10 @@ def read_config(config_file):
CUT_DEPTH = float(cfg.group(2)) CUT_DEPTH = float(cfg.group(2))
if(cfg.group(1)=="TOOL_D"): if(cfg.group(1)=="TOOL_D"):
TOOL_D = float(cfg.group(2)) TOOL_D = float(cfg.group(2))
if(cfg.group(1)=="TOOL_2PASS_D"):
TOOL_2PASS_D = float(cfg.group(2))
if(cfg.group(1)=="TOOL_3PASS_D"):
TOOL_3PASS_D = float(cfg.group(2))
if(cfg.group(1)=="DRILL_D"): if(cfg.group(1)=="DRILL_D"):
DRILL_D = float(cfg.group(2)) DRILL_D = float(cfg.group(2))
if(cfg.group(1)=="CAD_UNIT"): if(cfg.group(1)=="CAD_UNIT"):
@ -388,6 +474,14 @@ def read_config(config_file):
OUT_FRONT_FILE = str(cfg.group(2)) OUT_FRONT_FILE = str(cfg.group(2))
if(cfg.group(1)=="OUT_BACK_FILE"): if(cfg.group(1)=="OUT_BACK_FILE"):
OUT_BACK_FILE = str(cfg.group(2)) OUT_BACK_FILE = str(cfg.group(2))
if(cfg.group(1)=="OUT_FRONT_2PASS_FILE"):
OUT_FRONT_2PASS_FILE = str(cfg.group(2))
if(cfg.group(1)=="OUT_BACK_2PASS_FILE"):
OUT_BACK_2PASS_FILE = str(cfg.group(2))
if(cfg.group(1)=="OUT_FRONT_3PASS_FILE"):
OUT_FRONT_3PASS_FILE = str(cfg.group(2))
if(cfg.group(1)=="OUT_BACK_3PASS_FILE"):
OUT_BACK_3PASS_FILE = str(cfg.group(2))
if(cfg.group(1)=="OUT_DRILL_FILE"): if(cfg.group(1)=="OUT_DRILL_FILE"):
OUT_DRILL_FILE = str(cfg.group(2)) OUT_DRILL_FILE = str(cfg.group(2))
if(cfg.group(1)=="OUT_EDGE_FILE"): if(cfg.group(1)=="OUT_EDGE_FILE"):
@ -414,11 +508,11 @@ def points_revers(points):
return return_points return return_points
def gcode_init(): def gcode_init():
global gFRONT_DATA, gBACK_DATA, gDRILL_DATA, gEDGE_DATA global gFRONT_DATA, gBACK_DATA, gFRONT_2PASS_DATA, gBACK_2PASS_DATA, gFRONT_3PASS_DATA, gBACK_3PASS_DATA, gDRILL_DATA, gEDGE_DATA
gFRONT_DATA += "(Generated by " + sys.argv[0] +" )\n" gFRONT_DATA += "(Generated by " + sys.argv[0] +" )\n"
gFRONT_DATA += "( " + get_date() +" )\n" gFRONT_DATA += "( " + get_date() +" )\n"
gFRONT_DATA += "(Initialize)\n" gFRONT_DATA += "(Initialize)\n"
gFRONT_DATA += "G92 X" + floats(INI_X) + " Y" + floats(INI_Y) + " Z" + floats(INI_Z) + "\n" #gFRONT_DATA += "G92 X" + floats(INI_X) + " Y" + floats(INI_Y) + " Z" + floats(INI_Z) + "\n"
if OUT_INCH_FLAG: if OUT_INCH_FLAG:
gFRONT_DATA += "(Set to inch unit)\n" gFRONT_DATA += "(Set to inch unit)\n"
gFRONT_DATA += "G20\n" gFRONT_DATA += "G20\n"
@ -431,6 +525,10 @@ def gcode_init():
gBACK_DATA = gFRONT_DATA gBACK_DATA = gFRONT_DATA
gDRILL_DATA = gFRONT_DATA gDRILL_DATA = gFRONT_DATA
gEDGE_DATA = gFRONT_DATA gEDGE_DATA = gFRONT_DATA
gBACK_2PASS_DATA = gFRONT_DATA
gFRONT_2PASS_DATA = gFRONT_DATA
gBACK_3PASS_DATA = gFRONT_DATA
gFRONT_3PASS_DATA = gFRONT_DATA
def get_date(): def get_date():
#d = datetime.datetime.today() #d = datetime.datetime.today()
@ -442,7 +540,7 @@ def read_Gerber(dirname,filename):
global gGCODES global gGCODES
gGCODES = [] gGCODES = []
print "Parse Gerber data" print "Parse Gerber data"
data = open_file(dirname, filename) (data,f) = open_file(dirname, filename)
for gerber in data: for gerber in data:
if not gerber: if not gerber:
break break
@ -462,6 +560,7 @@ def read_Gerber(dirname,filename):
#if (find(gerber, "X") != -1 or find(gerber, "Y") != -1): #if (find(gerber, "X") != -1 or find(gerber, "Y") != -1):
if (find(gerber, "X") == 0): if (find(gerber, "X") == 0):
parse_xy(gerber) parse_xy(gerber)
f.close()
return gGCODES return gGCODES
def parse_add(gerber): def parse_add(gerber):
@ -536,12 +635,11 @@ def parse_data(x,y,d):
elif(gDCODE[int(gFIG_NUM)].atype == "R"): elif(gDCODE[int(gFIG_NUM)].atype == "R"):
#Rect #Rect
#Change to line #Change to line
gGCODES.append(GCODE(x-mod1/2,y,x+mod1/2,y,4,mod1,mod2)) gGCODES.append(GCODE(x,y,0,0,2,mod1,mod2))
elif(gDCODE[int(gFIG_NUM)].atype == "O"): elif(gDCODE[int(gFIG_NUM)].atype == "O"):
#Rect gGCODES.append(GCODE(x,y,0,0,6,mod1,mod2))
#Change to line #print "Oval 03"
gGCODES.append(GCODE(x-mod1/2,y,x+mod1/2,y,6,mod1,mod2)) else: print "UNSUPPORTED SHAPE TYPE:",gDCODE[int(gFIG_NUM)].atype
else: print "UNSUPPORTED TYPE:",gDCODE[int(gFIG_NUM)].atype
elif(d == "02" or d == "2"): elif(d == "02" or d == "2"):
#move w light off #move w light off
gGERBER_TMP_X = x gGERBER_TMP_X = x
@ -554,9 +652,9 @@ def parse_data(x,y,d):
#Rect #Rect
gGCODES.append(GCODE(gGERBER_TMP_X,gGERBER_TMP_Y,x,y,4,mod1,mod2)) gGCODES.append(GCODE(gGERBER_TMP_X,gGERBER_TMP_Y,x,y,4,mod1,mod2))
elif(gDCODE[int(gFIG_NUM)].atype == "O"): elif(gDCODE[int(gFIG_NUM)].atype == "O"):
#Rect gGCODES.append(GCODE(gGERBER_TMP_X,gGERBER_TMP_Y,x,y,4,mod1,mod2)) # TODO FIX: This oval will be shown as a rectangle!
gGCODES.append(GCODE(gGERBER_TMP_X,gGERBER_TMP_Y,x,y,6,mod1,mod2)) print "Oval pad will appear as a rectangle!"
else: print "UNSUPPORTED TYPE:",gDCODE[int(gFIG_NUM)].atype else: print "UNSUPPORTED SHAPE TYPE:",gDCODE[int(gFIG_NUM)].atype
gGERBER_TMP_X = x gGERBER_TMP_X = x
gGERBER_TMP_Y = y gGERBER_TMP_Y = y
@ -575,11 +673,9 @@ def gerber2polygon(gGCODES):
mod1=gcode.mod1 + float(TOOL_D) mod1=gcode.mod1 + float(TOOL_D)
mod2=gcode.mod2 + float(TOOL_D) mod2=gcode.mod2 + float(TOOL_D)
if(gcode.gtype == 1): if(gcode.gtype == 1):
#polygon(circle_points(x1,y1,mod1/2,20))
gPOLYGONS.append(POLYGON(x1-mod1/2,x1+mod1/2,y1-mod1/2,y1+mod1/2,circle_points(x1,y1,mod1/2,20),0)) gPOLYGONS.append(POLYGON(x1-mod1/2,x1+mod1/2,y1-mod1/2,y1+mod1/2,circle_points(x1,y1,mod1/2,20),0))
elif(gcode.gtype == 2): elif(gcode.gtype == 2):
points = [x1-mod1/2,y1-mod2/2,x1-mod1/2,y1+mod2/2,x1+mod1/2,y1+mod2/2,x1+mod1/2,y1-mod2/2,x1-mod1/2,y1-mod2/2] points = [x1-mod1/2,y1-mod2/2,x1-mod1/2,y1+mod2/2,x1+mod1/2,y1+mod2/2,x1+mod1/2,y1-mod2/2,x1-mod1/2,y1-mod2/2]
#polygon([x1-mod1/2,y1-mod2/2,x1-mod1/2,y1+mod2/2,x1+mod1/2,y1+mod2/2,x1+mod1/2,y1-mod2/2,x1-mod1/2,y1-mod2/2])
gPOLYGONS.append(POLYGON(x1-mod1/2,x1+mod1/2,y1-mod2/2,y1+mod2/2,points,0)) gPOLYGONS.append(POLYGON(x1-mod1/2,x1+mod1/2,y1-mod2/2,y1+mod2/2,points,0))
elif(gcode.gtype == 3): elif(gcode.gtype == 3):
line2poly(x1,y1,x2,y2,mod1/2,1,8) line2poly(x1,y1,x2,y2,mod1/2,1,8)
@ -587,8 +683,31 @@ def gerber2polygon(gGCODES):
line2poly(x1,y1,x2,y2,mod2/2,0,8) line2poly(x1,y1,x2,y2,mod2/2,0,8)
elif(gcode.gtype == 5): elif(gcode.gtype == 5):
line2poly(x1,y1,x2,y2,mod1/2,2,8) line2poly(x1,y1,x2,y2,mod1/2,2,8)
elif(gcode.gtype == 6): # Oval elif(gcode.gtype == 6): # Oval (no rotation)
line2poly(x1,y1,x2,y2,mod2/2,3,8) width = abs(mod1) # abs((x1+mod1/2)-(x1-mod1/2)) # abs(x_max-x_min)
height = abs(mod2) # abs((y1+mod2/2)-(y1-mod2/2)) # abs(y_max-y_min)
deg90=pi/2.0
npoints = 16
x1 = x1 - width/2
y1 = y1 - height/2
if width > height: # (___)
radius = height/2
# arc_points(cx,cy,r,s_angle,e_angle,kaku)
points = [x1+width-radius,y1]
points = points + arc_points(x1+width-radius,y1+radius,radius,-deg90,deg90,npoints)
points = points + arc_points(x1+radius,y1+radius,radius,deg90,3*deg90,npoints)
points = points + [x1+width-radius,y1]
else: # 0
radius = width/2
# arc_points(cx,cy,r,s_angle,e_angle,kaku)
points = [x1+width,y1+height-radius]
points = points + arc_points(x1+radius,y1+height-radius,radius,0,2*deg90,npoints)
points = points + arc_points(x1+radius,y1+radius,radius,2*deg90,4*deg90,npoints)
points = points + [x1+width,y1+height-radius]
#points = [x1-mod1/2,y1-mod2/2,x1-mod1/2,y1+mod2/2,x1+mod1/2,y1+mod2/2,x1+mod1/2,y1-mod2/2,x1-mod1/2,y1-mod2/2]
#gPOLYGONS.append(POLYGON(x1-mod1/2,x1+mod1/2,y1-mod2/2,y1+mod2/2,points,0))
polygon(points)
# POLYGON arguments: (x_min, x_max, y_min, y_max, points, delete)
return gPOLYGONS return gPOLYGONS
def line2poly(x1,y1,x2,y2,r,atype,ang_n): def line2poly(x1,y1,x2,y2,r,atype,ang_n):
@ -613,19 +732,20 @@ def line2poly(x1,y1,x2,y2,r,atype,ang_n):
points = points + [xa2,ya2,xa1,ya1] points = points + [xa2,ya2,xa1,ya1]
points = points + arc_points(x2,y2,r,ang+deg90,ang-deg90,ang_n) points = points + arc_points(x2,y2,r,ang+deg90,ang-deg90,ang_n)
points = points + [xa2,ya2] points = points + [xa2,ya2]
elif(atype==3): # Oval elif(atype==3): # Oval #TODO FIX
width = abs(xa1-xb2) points = (xa1,ya1,xb1,yb1,xb2,yb2,xa2,ya2,xa1,ya1)
height = abs(ya1-yb2) # width = abs(xa1-xb2)
if width > height: # height = abs(ya1-yb2)
points = points + arc_points(x1+r,y1,r,ang+3*deg90,ang+deg90,ang_n) # if width > height:
points = points + arc_points(x2-r,y2,r,ang+1*deg90,ang-deg90,ang_n) # points = points + arc_points(x1+r,y1,r,ang+3*deg90,ang+deg90,ang_n)
points = points + [xa2+r,ya2] # points = points + arc_points(x2-r,y2,r,ang+1*deg90,ang-deg90,ang_n)
else: # points = points + [xa2+r,ya2]
r = width/2 # else:
points = points + arc_points(x1+r,y1+r,r,ang+2*deg90,ang+deg90-deg90,ang_n) # r = width/2
points = points + arc_points(x2-r,y2-r,r,ang+0*deg90,ang-deg90-deg90,ang_n) # points = points + arc_points(x1+r,y1+r,r,ang+2*deg90,ang+deg90-deg90,ang_n)
ya1=y1+r*sin(ang+deg90) # points = points + arc_points(x2-r,y2-r,r,ang+0*deg90,ang-deg90-deg90,ang_n)
points = points + [xa1,ya1] # ya1=y1+r*sin(ang+deg90)
# points = points + [xa1,ya1]
else: else:
points = (xa1,ya1,xb1,yb1,xb2,yb2,xa2,ya2,xa1,ya1) points = (xa1,ya1,xb1,yb1,xb2,yb2,xa2,ya2,xa1,ya1)
polygon(points) polygon(points)
@ -709,16 +829,32 @@ def gcode_end():
#end_data += "%\n" #end_data += "%\n"
return end_data return end_data
def end(front_poly,back_poly): def end(front_poly,back_poly,front_poly_2pass,back_poly_2pass,front_poly_3pass,back_poly_3pass):
global gFRONT_DATA, gBACK_DATA, gDRILL_DATA, gEDGE_DATA global gFRONT_DATA, gBACK_DATA, gFRONT_2PASS_DATA, gBACK_2PASS_DATA, gFRONT_3PASS_DATA, gBACK_3PASS_DATA, gDRILL_DATA, gEDGE_DATA
if OUT_FRONT_FILE and front_poly: if OUT_FRONT_FILE and front_poly:
gFRONT_DATA += polygon2gcode(front_poly,CUT_DEPTH,XY_SPEED, Z_SPEED) gFRONT_DATA += polygon2gcode(front_poly,CUT_DEPTH,XY_SPEED, Z_SPEED)
gFRONT_DATA += gcode_end() gFRONT_DATA += gcode_end()
write_file(OUT_DIR,OUT_FRONT_FILE,gFRONT_DATA) write_file(OUT_DIR,OUT_FRONT_FILE,gFRONT_DATA)
if OUT_FRONT_2PASS_FILE and front_poly_2pass:
gFRONT_2PASS_DATA += polygon2gcode(front_poly_2pass,CUT_DEPTH,XY_SPEED, Z_SPEED)
gFRONT_2PASS_DATA += gcode_end()
write_file(OUT_DIR,OUT_FRONT_2PASS_FILE,gFRONT_2PASS_DATA)
if OUT_FRONT_3PASS_FILE and front_poly_3pass:
gFRONT_3PASS_DATA += polygon2gcode(front_poly_3pass,CUT_DEPTH,XY_SPEED, Z_SPEED)
gFRONT_3PASS_DATA += gcode_end()
write_file(OUT_DIR,OUT_FRONT_3PASS_FILE,gFRONT_3PASS_DATA)
if OUT_BACK_FILE and back_poly: if OUT_BACK_FILE and back_poly:
gBACK_DATA += polygon2gcode(back_poly,CUT_DEPTH,XY_SPEED, Z_SPEED) gBACK_DATA += polygon2gcode(back_poly,CUT_DEPTH,XY_SPEED, Z_SPEED)
gBACK_DATA += gcode_end() gBACK_DATA += gcode_end()
write_file(OUT_DIR,OUT_BACK_FILE,gBACK_DATA) write_file(OUT_DIR,OUT_BACK_FILE,gBACK_DATA)
if OUT_BACK_2PASS_FILE and back_poly_2pass:
gBACK_2PASS_DATA += polygon2gcode(back_poly_2pass,CUT_DEPTH,XY_SPEED, Z_SPEED)
gBACK_2PASS_DATA += gcode_end()
write_file(OUT_DIR,OUT_BACK_2PASS_FILE,gBACK_2PASS_DATA)
if OUT_BACK_3PASS_FILE and back_poly_3pass:
gBACK_3PASS_DATA += polygon2gcode(back_poly_3pass,CUT_DEPTH,XY_SPEED, Z_SPEED)
gBACK_3PASS_DATA += gcode_end()
write_file(OUT_DIR,OUT_BACK_3PASS_FILE,gBACK_3PASS_DATA)
if OUT_DRILL_FILE: if OUT_DRILL_FILE:
gDRILL_DATA += gcode_end() gDRILL_DATA += gcode_end()
write_file(OUT_DIR,OUT_DRILL_FILE,gDRILL_DATA) write_file(OUT_DIR,OUT_DRILL_FILE,gDRILL_DATA)
@ -800,16 +936,16 @@ def arc_points(cx,cy,r,s_angle,e_angle,kaku):
float(r) float(r)
float(cx) float(cx)
float(cy) float(cy)
arc_angle = abs(s_angle-e_angle) # arc_angle = abs(s_angle-e_angle)
#
new_kaku = int( (2.0*pi*float(r))/(arc_angle*float(MM_PER_ARC_SEGMENT)) ) # Automatic resolution (reduces gcode file size) # new_kaku = int( (2.0*pi*float(r))/(arc_angle*float(MM_PER_ARC_SEGMENT)) ) # Automatic resolution (reduces gcode file size)
if new_kaku < 8 : # if new_kaku < 8 :
new_kaku = 8; # new_kaku = 8;
elif new_kaku > 100 : # elif new_kaku > 100 :
new_kaku = 100; # new_kaku = 100;
#
# print "Modifying ARC points from",kaku,"to",new_kaku # print "Modifying ARC points from",kaku,"to",new_kaku
kaku = new_kaku # kaku = new_kaku
# print "Arc: Radius:", str(r), "Points:", kaku # print "Arc: Radius:", str(r), "Points:", kaku
points=[] points=[]
@ -904,7 +1040,7 @@ def mirror_point(x,y):
#Drill #Drill
def read_Drill_file(dirname,drill_file): def read_Drill_file(dirname,drill_file):
global gDRILL_D, gDRILL_TYPE, DRILL_UNIT,gUNIT,INCH global gDRILL_D, gDRILL_TYPE, DRILL_UNIT,gUNIT,INCH
data = open_file(dirname, drill_file) (data,f) = open_file(dirname, drill_file)
print "Read and Parse Drill data" print "Read and Parse Drill data"
drill_d_unit = DRILL_UNIT drill_d_unit = DRILL_UNIT
for drill in data: for drill in data:
@ -928,6 +1064,8 @@ def read_Drill_file(dirname,drill_file):
if (find(drill, "M72") != -1): if (find(drill, "M72") != -1):
#print "Drill unit = INCH" #print "Drill unit = INCH"
DRILL_UNIT = INCH DRILL_UNIT = INCH
f.close()
def parse_drill_g(drill): def parse_drill_g(drill):
global gDRILL_LINES, gDRILL_D, DRILL_UNIT global gDRILL_LINES, gDRILL_D, DRILL_UNIT
#print "Drill G"; #print "Drill G";
@ -1211,7 +1349,7 @@ def drill_hole_test(cx,cy,r):
#For edge #For edge
def readEdgeFile(dirname,edge_file): def readEdgeFile(dirname,edge_file):
global gTMP_EDGE_X, gTMP_EDGE_Y, gTMP_EDGE_Z, gEDGE_DATA, gEDGES global gTMP_EDGE_X, gTMP_EDGE_Y, gTMP_EDGE_Z, gEDGE_DATA, gEDGES
data = open_file(dirname, edge_file) (data,f) = open_file(dirname, edge_file)
pre_x = gTMP_EDGE_X pre_x = gTMP_EDGE_X
pre_y = gTMP_EDGE_Y pre_y = gTMP_EDGE_Y
@ -1236,6 +1374,8 @@ def readEdgeFile(dirname,edge_file):
elif(dd.group(1) == "2" or dd.group(1) == "02"): elif(dd.group(1) == "2" or dd.group(1) == "02"):
pre_x = x pre_x = x
pre_y = y pre_y = y
f.close()
def mergeEdge(): def mergeEdge():
global gTMP_EDGE_X, gTMP_EDGE_Y, gTMP_EDGE_Z, gEDGE_DATA, gEDGES, MERGINE global gTMP_EDGE_X, gTMP_EDGE_Y, gTMP_EDGE_Z, gEDGE_DATA, gEDGES, MERGINE
for edge1 in gEDGES: for edge1 in gEDGES:
@ -1368,7 +1508,7 @@ def open_file(dirname, filename):
return [] return []
else: else:
ret = f.read() ret = f.read()
return ret.split("\n") return (ret.split("\n"),f)
def write_file(dirname,filename,datas): def write_file(dirname,filename,datas):
file_name = os.path.join(dirname, filename) file_name = os.path.join(dirname, filename)
if(datas): if(datas):

40
Software/gcode_Z_adjust/compare_optimization.py
View File

@ -36,15 +36,17 @@ fileName = "printshield" # sys.argv[1]
def plotPoints(path_list, color, linewidth): # Thanks to pprzemek (http://stackoverflow.com/questions/2282727/draw-points-using-matplotlib-pyplot-x1-y1-x2-y2) def plotPoints(path_list, color, linewidth): # Thanks to pprzemek (http://stackoverflow.com/questions/2282727/draw-points-using-matplotlib-pyplot-x1-y1-x2-y2)
for path in path_list : for path in path_list :
a = np.array(path) # Give to plot() the points in the adequate format a = np.array(path) # Give to plot() the points in the adequate format
line, = plt.plot(a[:,0], a[:,1], color, linewidth=linewidth*2) line, = plt.plot(a[:,0], a[:,1], color, linewidth=linewidth*3)
line.set_antialiased(False) # turn off antialising #line.set_antialiased(False) # turn off antialising
plt.figure(1) plt.figure(1)
drill_diam = 0.8 drill_diam = 0.8
etch_diam = 0.1 etch_diam = 0.1
etch2pass_diam = 0.5
etch3pass_diam = 1
edge_diam = 2.4 edge_diam = 2.4
linewidth_travel_move = etch_diam/2 linewidth_travel_move = etch_diam
# b: blue # b: blue
# g: green # g: green
@ -56,10 +58,13 @@ linewidth_travel_move = etch_diam/2
# w: white # w: white
drill_color = 'r' drill_color = 'r'
etch_color = 'g' etch_color = '#00DF00'
etch2pass_color = '#00EF00'
etch3pass_color = '#00FF00'
edge_color = 'b' edge_color = 'b'
travel_color = 'c' travel_color = 'c'
plt.subplot(121) plt.subplot(121)
plt.hold(True) plt.hold(True)
plt.title("Original Gcode") plt.title("Original Gcode")
@ -71,6 +76,18 @@ gcode_file = filePath+fileName+"_etch.gcode"
plotPoints(etch_moves, etch_color, etch_diam) plotPoints(etch_moves, etch_color, etch_diam)
plotPoints(travel_moves, travel_color, linewidth_travel_move) plotPoints(travel_moves, travel_color, linewidth_travel_move)
print "\n Loading etch (2nd pass)..."
gcode_file = filePath+fileName+"_etch2pass.gcode"
(etch_moves, travel_moves, grid_origin, grid_size) = gcp.parseGcodeRaw(gcode_file)
plotPoints(etch_moves, etch2pass_color, etch2pass_diam)
plotPoints(travel_moves, travel_color, linewidth_travel_move)
print "\n Loading etch (3nd pass)..."
gcode_file = filePath+fileName+"_etch3pass.gcode"
(etch_moves, travel_moves, grid_origin, grid_size) = gcp.parseGcodeRaw(gcode_file)
plotPoints(etch_moves, etch3pass_color, etch3pass_diam)
plotPoints(travel_moves, travel_color, linewidth_travel_move)
print "\n Loading drill..." print "\n Loading drill..."
gcode_file = filePath+fileName+"_drill.gcode" gcode_file = filePath+fileName+"_drill.gcode"
(etch_moves, travel_moves, grid_origin, grid_size) = gcp.parseGcodeRaw(gcode_file) (etch_moves, travel_moves, grid_origin, grid_size) = gcp.parseGcodeRaw(gcode_file)
@ -84,6 +101,7 @@ plotPoints(etch_moves, edge_color, edge_diam)
plotPoints(travel_moves, travel_color, linewidth_travel_move) plotPoints(travel_moves, travel_color, linewidth_travel_move)
plt.subplot(122) plt.subplot(122)
plt.hold(True) plt.hold(True)
plt.title("Optimized (closest neighbour)") plt.title("Optimized (closest neighbour)")
@ -96,6 +114,20 @@ gcode_file = filePath+fileName+"_etch.gcode"
plotPoints(etch_moves, etch_color, etch_diam) plotPoints(etch_moves, etch_color, etch_diam)
plotPoints(travel_moves, travel_color, linewidth_travel_move) plotPoints(travel_moves, travel_color, linewidth_travel_move)
print "\n Loading etch (2nd pass)..."
gcode_file = filePath+fileName+"_etch2pass.gcode"
(etch_moves, travel_moves, grid_origin, grid_size) = gcp.parseGcodeRaw(gcode_file)
(etch_moves, travel_moves) = gcp.optimize(etch_moves)
plotPoints(etch_moves, etch2pass_color, etch2pass_diam)
plotPoints(travel_moves, travel_color, linewidth_travel_move)
print "\n Loading etch (3nd pass)..."
gcode_file = filePath+fileName+"_etch3pass.gcode"
(etch_moves, travel_moves, grid_origin, grid_size) = gcp.parseGcodeRaw(gcode_file)
(etch_moves, travel_moves) = gcp.optimize(etch_moves)
plotPoints(etch_moves, etch3pass_color, etch3pass_diam)
plotPoints(travel_moves, travel_color, linewidth_travel_move)
print "\n Loading drill..." print "\n Loading drill..."
gcode_file = filePath+fileName+"_drill.gcode" gcode_file = filePath+fileName+"_drill.gcode"
(etch_moves, travel_moves, grid_origin, grid_size) = gcp.parseGcodeRaw(gcode_file) (etch_moves, travel_moves, grid_origin, grid_size) = gcp.parseGcodeRaw(gcode_file)