Added more config settings

Hardware/CYCLONE_2/Source_files/Cycl_X_carriage.scad

@@ -204,24 +204,24 @@ module Cyclone_X_carriage() {
 		// ----- Holes for the linear bearings ------
 		// Bottom right linear bearing
 		translate([-linearBearingLength/2-X_linearBearingSeparation/2,0,0])
-			rotate([0,0,90]) linearBearingHole(model=X_linearBearingModel, lateralExtension=sideExtensions*2+screwExtension*2, lengthExtension=linearBearingLengthExtension);
+			rotate([0,0,90]) linearBearingHole(model=X_linearBearingModel, lateralExtension=sideExtensions*2+screwExtension*2, pressureFitTolerance=LinearBearingPressureFitTolerance, lengthExtension=linearBearingLengthExtension);
 		// Bottom left linear bearing
 		translate([linearBearingLength/2+X_linearBearingSeparation/2,0,0])
-			rotate([0,0,90]) linearBearingHole(model=X_linearBearingModel, lateralExtension=sideExtensions*2+screwExtension*2, lengthExtension=linearBearingLengthExtension);
+			rotate([0,0,90]) linearBearingHole(model=X_linearBearingModel, lateralExtension=sideExtensions*2+screwExtension*2, pressureFitTolerance=LinearBearingPressureFitTolerance, lengthExtension=linearBearingLengthExtension);
 		// Top linear bearing
 		translate([0,axes_effective_Xsmooth_separation,axes_effective_Xsmooth_separation])
-			rotate([90,0,0]) rotate([0,0,90]) linearBearingHole(model=X_linearBearingModel, lateralExtension=sideExtensions*2+screwExtension*2, lengthExtension=linearBearingLength+linearBearingLengthExtension+X_linearBearingSeparation);
+			rotate([90,0,0]) rotate([0,0,90]) linearBearingHole(model=X_linearBearingModel, lateralExtension=sideExtensions*2+screwExtension*2, pressureFitTolerance=LinearBearingPressureFitTolerance, lengthExtension=linearBearingLength+linearBearingLengthExtension+X_linearBearingSeparation);
 	
 		// ----- Holes for the screws ------
 		// Bottom right screw
 		translate([-linearBearingLength/2-X_linearBearingSeparation/2,-screwLength/2-screwAditionalLength/2,-linearBearingDiameter/2-screwExtension/2])
-			rotate([0,0,180]) hole_for_screw(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0);
+			rotate([0,0,180]) hole_for_screw(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance);
 		// Bottom left screw
 		translate([linearBearingLength/2+X_linearBearingSeparation/2,-screwLength/2-screwAditionalLength/2,-linearBearingDiameter/2-screwExtension/2])
-			rotate([0,0,180]) hole_for_screw(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0);
+			rotate([0,0,180]) hole_for_screw(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance);
 		// Top screw
 		translate([0,axes_effective_Xsmooth_separation+screwExtension/2+linearBearingDiameter/2,axes_effective_Xsmooth_separation+screwLength/2+screwAditionalLength/2])
-			rotate([90,0,0]) hole_for_screw(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0);
+			rotate([90,0,0]) hole_for_screw(size=screwSize,length=screwLength+screwAditionalLength,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance);
 		
 		// ----- Hole for the Z nut ------
 		translate([0,axes_Zreference_posY+axes_ZthreadedReference_posY,axes_effective_Xsmooth_separation+(linearBearingDiameter+sideExtensions)/2])
@@ -247,4 +247,3 @@ module Cyclone_X_carriage() {
 	translate([linearBearingLength/2,axes_effective_Xsmooth_separation,axes_effective_Xsmooth_separation])
 			rotate([0,-90,0]) linearBearing_single(model=X_linearBearingModel, echoPart=true);			
 }
-

Hardware/CYCLONE_2/Source_files/Cycl_X_frames.scad

@@ -4,9 +4,8 @@
 // License: CC BY-SA 4.0 (Attribution-ShareAlike 4.0 International, http://creativecommons.org/licenses/by-sa/4.0/)
 // Designed with http://www.openscad.org/
 
-
+X_motorModel = Nema17;	
-Xmotor_sideLen = 42.20;
+Xmotor_sideLen = lookup(NemaSideSize, X_motorModel); //42.20;
-
 axes_XgearRatio = X_motorGearRatio/X_rodGearRatio; // Number of tooth (motor/rod)
 
 module Cyclone_X_leftFrame() {
@@ -16,12 +15,16 @@ module Cyclone_X_leftFrame() {
 include <libs/MCAD/stepper.scad>
 module Cyclone_X_rightFrame(isLeft=false) {
 
+	footThickness = X_frame_footThickness;
+	corner_radius = X_frame_corner_radius;
+	frameFrontalThickness = X_frame_FrontalThickness;
+	
 	footScrewSize = X_Frame_footScrewSize;
 	rodScrewSize = X_Frame_rodScrewSize;
 	
-	motorWallSeparation = 5;
+	motorWallSeparation = X_motorWallSeparation;
-	motorRotatedOffset = 5;
+	motorRotatedOffset = X_motorRotatedOffset;
-	gearWallSeparation = 5;
+	gearWallSeparation = X_gearWallSeparation;
 	
 	partThickness = X_frames_additional_thickness+rodScrewSize*2;
 	
@@ -34,11 +37,19 @@ module Cyclone_X_rightFrame(isLeft=false) {
 	footWidth = dimX+2*footSeparation;
 	
   rod_nut_len = 0.8*axes_Xthreaded_rodD;
-  X_motorModel = Nema17;	
 	
 	module Cyclone_XsubPart_gearCover() {
+		margin = gearCover_margin;
+		rodGearAddedMargin = rodGearAddedgearCover_margin;
 		effectiveXgearSeparation = axes_XgearSeparation+0.5;
+		wallThickness = gearCover_wallThickness;
+		screwHeadSpaceHeight = gearCover_screwHeadSpaceHeight;
+		screwHeadSpaceDiam = gearCover_screwHeadSpaceDiam;
+		coverHeight = gearCoverHeight;
+		coverExtraHeight = gearCoverExtraHeight;
+		coverExtraRadius = gearCoverExtraRadius;
 		nema_screw_separation = lookup(NemaDistanceBetweenMountingHoles, X_motorModel);
+		truncationAngle = gearCover_truncationAngle;
 	
 		motorGearRadius = axes_XgearSeparation/(1+axes_XgearRatio)+gearCover_margin;
 		rodGearRadius = axes_XgearSeparation/(1+1/axes_XgearRatio)+gearCover_margin+rodGearAddedgearCover_margin;
@@ -121,7 +132,6 @@ module Cyclone_X_rightFrame(isLeft=false) {
 		}
 	}
 
-	
 	module Cyclone_X_endstopHolder(holes=false) {
 		// Endstop holder
 		translate([-partThickness-0.04,19,-5+axes_Xsmooth_separation])
@@ -189,7 +199,6 @@ module Cyclone_X_rightFrame(isLeft=false) {
 		}
 	}
 	
-	
 	difference() {
 		// Main block
 		union() {
@@ -247,15 +256,15 @@ module Cyclone_X_rightFrame(isLeft=false) {
 		translate([-axes_Xreference_posX-dimX-footSeparation,axes_Xreference_posY+footSeparation,-axes_Yreference_height+footThickness]) {
 			rotate([0,90,0])
 					rotate([0,0,90])
-						hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, invert=true);
+						hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true);
 			translate([0,dimY/2,0])
 				rotate([0,90,0])
 						rotate([0,0,90])
-							hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, invert=true);
+							hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true);
 			translate([0,dimY-2*footSeparation,0])
 				rotate([0,90,0])
 						rotate([0,0,90])
-							hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, invert=true);
+							hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true);
 		}
 	}
 	
@@ -278,24 +287,31 @@ module Cyclone_X_rightFrame(isLeft=false) {
 				translate([axes_Xthreaded_rodD,0,0]){
 					rotate([0,-90,0])
 						nut(size=axes_Xthreaded_rodD, echoPart=true);
+					if(Render_X_rodGear) {
 						translate([axes_Xthreaded_rodD-7,0,0])
 							rotate([0,-90,0]) color(color_movingPart)
 							cyclone_rod_gear(Gear_N_Teeth=X_rodGearRatio,gearHeight=X_gear_thickness,nutSize=8,tolerance=0);
 					}
+				}
 				// Translate to motor position
 			  rotate([motorRotatedOffset,0,0]) {
 					translate([0,axes_XgearSeparation,0])
 						rotate([-motorRotatedOffset,0,0]) {
 							translate([-motorWallSeparation,0,0]) rotate([0,90,0])
 							  stepperMotor(screwHeight=motorWallSeparation, echoPart=true);
+							if(Render_X_motorGear) {
 								translate([axes_Xthreaded_rodD+1.5,0,0])
 									rotate([0,-90,0]) color(color_movingPart)
 										cyclone_motor_gear(Gear_N_Teeth=X_motorGearRatio,gearHeight=X_gear_thickness,tolerance=0);
 							}
 						}
+				}
+				if(Render_Y_gearCover) {
+				// Draw the X gear cover
 				translate([0.1,0,0])
 					color(color_stillPart) Cyclone_XsubPart_gearCover();
 				}
+			}
 			translate([0,0,axes_Xsmooth_separation])
 				rotate([0,0,-90])
 					rodHolder(rodD=axes_Ysmooth_rodD, screwSize=rodScrewSize);
@@ -304,23 +320,18 @@ module Cyclone_X_rightFrame(isLeft=false) {
 	translate([-axes_Xreference_posX-dimX-footSeparation,axes_Xreference_posY+footSeparation,-axes_Yreference_height+footThickness]) {
 		rotate([0,90,0])
 				rotate([0,0,90])
-					screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, invert=true, autoNutOffset=true, echoPart=true);
+					screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true, autoNutOffset=true, echoPart=true);
 		translate([0,dimY/2,0])
 			rotate([0,90,0])
 					rotate([0,0,90])
-						screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, invert=true, autoNutOffset=true, echoPart=true);
+						screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true, autoNutOffset=true, echoPart=true);
 		translate([0,dimY-2*footSeparation,0])
 			rotate([0,90,0])
 					rotate([0,0,90])
-						screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, invert=true, autoNutOffset=true, echoPart=true);
+						screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true, autoNutOffset=true, echoPart=true);
 	}
 }
 
-
-
-
-
-
 module rodHolder(rodD=8.5, screwSize=3, height=0, sideLen=0, thickness=5, space=2, negative=false) {
 	screwAditionalDistance = rodD/2;
 	dimX = rodD+4*screwSize+screwAditionalDistance;
@@ -332,14 +343,16 @@ module rodHolder(rodD=8.5, screwSize=3, height=0, sideLen=0, thickness=5, space=
 	if(negative) {
 		translate([screwSize+screwAditionalDistance,-dimY/2,dimZ])
 				rotate([90,0,0])
-					hole_for_screw(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=10, rot=90);
+					hole_for_screw(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 		translate([-screwSize-screwAditionalDistance,-dimY/2,dimZ])
 			rotate([90,0,0])
-				hole_for_screw(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=10, rot=90);
+				hole_for_screw(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 	} else {
 		difference() {
 			union() {
+				//if(Render_rodHolder) {
 					color(color_movingPart) translate([0,-dimY/2,dimZ/2+space/4]) bcube([dimX,dimY,dimZ-space/2],cr=corner_radius,cres=10);
+				//}
 				color(color_stillPart)
 					if(sideLen>dimX/2)
 						translate([sideLen/2-dimX/4,-dimY/2,-height/2-space/4]) bcube([dimX/2+sideLen,dimY,height-space/2],cr=corner_radius,cres=10);
@@ -348,21 +361,19 @@ module rodHolder(rodD=8.5, screwSize=3, height=0, sideLen=0, thickness=5, space=
 			}
 			translate([screwSize+screwAditionalDistance,-dimY/2,dimZ])
 				rotate([90,0,0])
-					hole_for_screw(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=10, rot=90);
+					hole_for_screw(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 			translate([-screwSize-screwAditionalDistance,-dimY/2,dimZ])
 				rotate([90,0,0])
-					hole_for_screw(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=10, rot=90);
+					hole_for_screw(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 			standard_rod(diam=rodD, length=dimY*4, threaded=false, renderPart=true, center=true);
-			rodHolder(rodD=rodD, screwSize=screwSize, negative=true);
+			//rodHolder(rodD=rodD, screwSize=screwSize, negative=true);
 		}
 		// Draw screws
 		translate([screwSize+screwAditionalDistance,-dimY/2,dimZ+0.01])
 			rotate([90,0,0])
-				screw_and_nut(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=0, rot=90, echoPart=true);
+				screw_and_nut(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, echoPart=true);
 		translate([-screwSize-screwAditionalDistance,-dimY/2,dimZ+0.01])
 			rotate([90,0,0])
-				screw_and_nut(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=0, rot=90, echoPart=true);
+				screw_and_nut(size=screwSize,length=dimZ+15,nutDepth=5,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, echoPart=true);
 	}
 }
-
-

Hardware/CYCLONE_2/Source_files/Cycl_Y_carriage.scad

@@ -56,10 +56,10 @@ module Cyclone_YsubPart_nutHolder() {
 		// Holes for the supporting screws
 		translate([0,-screwSeparation/2,workbed_separation_from_Y_threaded_rod+workbed_thickness])
 			rotate([90,0,0])
-				hole_for_screw(size=screwSize,length=workbed_thickness+footThickness,nutDepth=-dimZ,nutAddedLen=dimZ,captiveLen=0);
+				hole_for_screw(size=screwSize,length=workbed_thickness+footThickness,nutDepth=-dimZ,nutAddedLen=dimZ,captiveLen=0,tolerance=screwHoleTolerance);
 		translate([0,+screwSeparation/2,workbed_separation_from_Y_threaded_rod+workbed_thickness])
 			rotate([90,0,0])
-				hole_for_screw(size=screwSize,length=workbed_thickness+footThickness,nutDepth=-dimZ,nutAddedLen=dimZ,captiveLen=0);
+				hole_for_screw(size=screwSize,length=workbed_thickness+footThickness,nutDepth=-dimZ,nutAddedLen=dimZ,captiveLen=0,tolerance=screwHoleTolerance);
 	}
 	translate([0,dimY/2+rod_nut_len/2,0])
 		rotate([0,90,0]) rotate([90,0,0]) nut(size=8, echoPart=true);
@@ -69,7 +69,6 @@ module Cyclone_YsubPart_nutHolder() {
 		washer_single(diam=washer_D, thickness=washer_thickness, echoPart=true);
 }
 
-
 use <libs/linear_bearing.scad>
 module Cyclone_YsubPart_singleLinearBearingHolder(onlyScrews=false) {
 	linearBearingLength = linearBearing_L(Y_linearBearingModel);
@@ -90,12 +89,10 @@ module Cyclone_YsubPart_singleLinearBearingHolder(onlyScrews=false) {
 	
 	workbed_screws_aditional_length = PCBholder_height;
 	
-	//Y_linearBearing_pressureFitTolerance = 0.5;
-	
 	if(onlyScrews) {
 		// Hole for the screw and nut
 		translate([dimX/2+footSeparation,0,dimZ+workbed_thickness+workbed_screws_aditional_length])
-			rotate([90,0,0]) hole_for_screw(size=screwSize,length=workbed_screws_aditional_length+footThickness+workbed_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0);
+			rotate([90,0,0]) hole_for_screw(size=screwSize,length=workbed_screws_aditional_length+footThickness+workbed_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance);
 	} else {
 		difference() {
 			// Main part
@@ -113,11 +110,11 @@ module Cyclone_YsubPart_singleLinearBearingHolder(onlyScrews=false) {
 					bcube([dimX,dimY,holderExtension], cr=3, cres=0);
 			}
 			// Hole for linear bearing
-			linearBearingHole(model=Y_linearBearingModel, lateralExtension=holderExtension, lengthExtension=2*plasticHolderLength, holderLength=plasticHolderLength/2);
+			linearBearingHole(model=Y_linearBearingModel, lateralExtension=holderExtension, pressureFitTolerance=LinearBearingPressureFitTolerance, lengthExtension=2*plasticHolderLength, holderLength=plasticHolderLength/2);
-			//linearBearingHole(model=Y_linearBearingModel);
+
 			// Hole for the screw and nut
 			translate([dimX/2+footSeparation,0,dimZ+workbed_thickness+workbed_screws_aditional_length])
-				rotate([90,0,0]) hole_for_screw(size=screwSize,length=workbed_screws_aditional_length+footThickness+workbed_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0);
+				rotate([90,0,0]) hole_for_screw(size=screwSize,length=workbed_screws_aditional_length+footThickness+workbed_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance);
 		}
 
 		translate([0,linearBearingLength/2,0])
@@ -136,9 +133,6 @@ module Cyclone_YsubPart_linearBearingHolders(onlyScrews=false) {
 		Cyclone_YsubPart_singleLinearBearingHolder(onlyScrews=onlyScrews);
 }
 
-
-
-
 module Cyclone_YsubPart_PCBholder() {
 	holderArmLength = 30;
 	
@@ -156,6 +150,7 @@ module Cyclone_YsubPart_PCBholder() {
 	%translate([0,0,PCBholder_height+PCB_dimZ/2])
 		color([0.8,0.5,0, 1]) cube([PCB_dimX+PCB_holder_tolerance*2,PCB_dimY+PCB_holder_tolerance*2,PCB_dimZ/10], center=true);
 	
+	if(Render_PCBholderBottom) {
 		difference() {
 			color(color_stillPart) translate([0,0,PCBholder_height/2])
 				bcube([workbed_size_X,workbed_size_Y,PCBholder_height], cr=25, cres=0);
@@ -175,15 +170,18 @@ module Cyclone_YsubPart_PCBholder() {
 			// Holes for the screws
 			for (x = [-1,1], y=[-1,0,1]) {
 				translate([x*(PCB_dimX/2+screwSeparation),y*PCB_dimY/4,PCBholder_height+screwSize])
-				rotate([0,0,x*-90]) rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
+					rotate([0,0,x*-90]) rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 			}
 			translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+screwSize])
-			rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
+				rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 			scale([-1,-1,1]) translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+screwSize])
-			rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
+				rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 
 		}
+	}
+	
 	// Holder top L supports
+	if(Render_PCBholderTop) {
 		translate([0,0,0.5])
 		difference() {
 			color(color_movingPart) translate([0,0,PCBholder_height+(holderL_thickness+holderL_thickness_btm)/2])
@@ -204,18 +202,17 @@ module Cyclone_YsubPart_PCBholder() {
 			translate([0,0,holderL_thickness+(holderL_thickness+holderL_thickness_btm)/2]) {
 				for (x = [-1,1], y=[-1,0,1]) {
 					translate([x*(PCB_dimX/2+screwSeparation),y*PCB_dimY/4,PCBholder_height+screwSize])
-					rotate([0,0,x*-90]) rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height*10,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
+						rotate([0,0,x*-90]) rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height*10,nutDepth=4.5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 				}
 			
 				translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+screwSize])
-				rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height*10,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
+					rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height*10,nutDepth=4.5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 				scale([-1,-1,1]) translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+screwSize])
-				rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height*10,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
+					rotate([90,0,0]) hole_for_screw(size=screwSize,length=PCBholder_height*10,nutDepth=4.5,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
+			}
 		}
 	}
 }
-
-
 
 module Cyclone_Y_carriage() {
 	if(render_DXF_workbed) {
@@ -229,17 +226,22 @@ module Cyclone_Y_carriage() {
 			}
 	} else {
 		if(draw_references) color("red") %frame(20);
-		rotate([0,0,180]) Cyclone_YsubPart_nutHolder();
+		if(Render_YsubPart_nutHolder){
+			rotate([0,0,180])
+				Cyclone_YsubPart_nutHolder();
+		}
 		translate([0,0,axes_Y_smoothThreaded_verticalSeparation]) {
+			if(Render_YsubPart_linearBearingHolders)
 				Cyclone_YsubPart_linearBearingHolders();
+			if(Render_PCBholderTop || Render_PCBholderBottom) {
 				difference() {
 					translate([0,0,workbed_separation_from_Y_threaded_rod+workbed_thickness-axes_Y_smoothThreaded_verticalSeparation])
 						Cyclone_YsubPart_PCBholder();
 					Cyclone_YsubPart_linearBearingHolders(onlyScrews=true);
 				}
 			}
+		}
 		color([0.9,0.9,0.9, 1]) translate([0,0,workbed_separation_from_Y_threaded_rod+workbed_thickness])
 			beveledBase(size=[workbed_size_X,workbed_size_Y,workbed_thickness], radius=3, res=15, echoPart=true);
 	}
 }
-

Hardware/CYCLONE_2/Source_files/Cycl_Y_frames.scad

@@ -22,9 +22,9 @@ axes_YgearRatio = Y_motorGearRatio/Y_rodGearRatio; // Number of tooth (motor/rod
 module Cyclone_Y_frontFrame() {
 	screwSize = Y_frontFrame_footScrewSize;
 	
-	motorWallSeparation = 5;
+	motorWallSeparation = Y_motorWallSeparation;
-	motorRotatedOffset = 5;
+	motorRotatedOffset = Y_motorRotatedOffset;
-	gearWallSeparation = 5;
+	gearWallSeparation = Y_gearWallSeparation;
 	
 	motor_YgearSeparation_projected = axes_YgearSeparation*cos(-motorRotatedOffset);
 	
@@ -32,7 +32,7 @@ module Cyclone_Y_frontFrame() {
 	gear_thickness = Y_gear_thickness;
 	bearing_width = bearingWidth(Y_threaded_rodBearingModel);
 	bearing_diam = bearingOuterDiameter(Y_threaded_rodBearingModel);
-	bearingDepth = 3;
+	bearingDepth = Y_threaded_rodBearingDepth;
 	partThickness = 5+screwSize*2;
 	
 	dimX = bearing_diam+partThickness;
@@ -40,23 +40,22 @@ module Cyclone_Y_frontFrame() {
 	dimZ = axes_Y_threaded_height;
 	
 	footSeparation = screwSize*2;
-	foot_additional_separation = 5;
+	foot_additional_separation = Y_foot_additional_separation;
-	footThickness = 10;
+	footThickness = Y_frame_footThickness;
 	
 	
 	module Cyclone_YsubPart_gearCover() {
-		margin = 4;
+		margin = gearCover_margin;
-		rodGearAddedMargin = 0;
+		rodGearAddedMargin = rodGearAddedgearCover_margin;
 		effectiveYgearSeparation = axes_YgearSeparation+0.5;
-		wallThickness = 0.4*4;
+		wallThickness = gearCover_wallThickness;
-		screwHeadSpaceHeight = 4;
+		screwHeadSpaceHeight = gearCover_screwHeadSpaceHeight;
-		screwHeadSpaceDiam = 6;
+		screwHeadSpaceDiam = gearCover_screwHeadSpaceDiam;
-		coverHeight = 16;
+		coverHeight = gearCoverHeight;
-		coverExtraHeight = 5;
+		coverExtraHeight = gearCoverExtraHeight;
-		coverExtraRadius = -7;
+		coverExtraRadius = gearCoverExtraRadius;
 		nema_screw_separation = lookup(NemaDistanceBetweenMountingHoles, Y_motorModel);
-		
+		truncationAngle = gearCover_truncationAngle;
-		truncationAngle = 10;
 		
 		motorGearRadius = axes_YgearSeparation/(1+axes_YgearRatio)+margin;
 		rodGearRadius = axes_YgearSeparation/(1+1/axes_YgearRatio)+margin+rodGearAddedMargin;
@@ -141,7 +140,6 @@ module Cyclone_Y_frontFrame() {
 		}
 	}
 	
-	
 	translate([0,2*rod_nut_len+gear_thickness,0]) {
 		translate([0,bearing_width-bearingDepth,0]) {
 			if(draw_references) color("blue") %frame(20);
@@ -186,15 +184,15 @@ module Cyclone_Y_frontFrame() {
 					translate([footSeparation+dimX/2,0,0])
 						rotate([0,90,0])
 							rotate([0,0,90])
-								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance,rot=90, invert=true);
 					translate([dimX/3,dimY/2+footSeparation+foot_additional_separation,0])
 						rotate([0,90,0])
 							rotate([0,0,90])
-								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true);
 					translate([-footSeparation-foot_additional_separation-motor_YgearSeparation_projected-Ymotor_sideLen/2,0,0])
 						rotate([0,90,0])
 							rotate([0,0,90])
-								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true);
 				}
 				// Translate to motor axis position
 				rotate([0,-motorRotatedOffset,0]) {
@@ -212,15 +210,15 @@ module Cyclone_Y_frontFrame() {
 				translate([footSeparation+dimX/2,0,0])
 					rotate([0,90,0])
 						rotate([0,0,90])
-							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true, autoNutOffset=true, echoPart=true);
+							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true, autoNutOffset=true, echoPart=true);
 				translate([dimX/3,dimY/2+footSeparation+foot_additional_separation,0])
 					rotate([0,90,0])
 						rotate([0,0,90])
-							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true, autoNutOffset=true, echoPart=true);
+							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true, autoNutOffset=true, echoPart=true);
 				translate([-footSeparation-foot_additional_separation-motor_YgearSeparation_projected-Ymotor_sideLen/2,0,0])
 					rotate([0,90,0])
 						rotate([0,0,90])
-							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true, autoNutOffset=true, echoPart=true);
+							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true, autoNutOffset=true, echoPart=true);
 			}
 			// Translate to motor position
 			rotate([0,-motorRotatedOffset,0]) {
@@ -229,15 +227,19 @@ module Cyclone_Y_frontFrame() {
 						translate([0,motorWallSeparation,0])
 							rotate([90,0,0])
 								stepperMotor(screwHeight=motorWallSeparation, echoPart=true);
+						if(Render_Y_motorGear) {
 							translate([0,-rod_nut_len-gear_thickness,0])
 								rotate([-90,180,0]) color(color_movingPart) 
 									cyclone_motor_gear(Gear_N_Teeth=Y_motorGearRatio,gearHeight=gear_thickness,tolerance=0);
 						}
 					}
+			}
+			if(Render_Y_gearCover) {
 			// Draw the Y gear cover
 			translate([0,-0.1,0])
 				color(color_stillPart) Cyclone_YsubPart_gearCover();
 			}
+		}
 		rotate([-90,0,0])
 			radialBearing(echoPart=true);
 	}
@@ -247,16 +249,12 @@ module Cyclone_Y_frontFrame() {
 	translate([0,rod_nut_len+gear_thickness,0])
 		rotate([-90,0,0])
 			nut(size=axes_Ythreaded_rodD, echoPart=true);
+	if(Render_Y_rodGear) {
 		translate([0,METRIC_NUT_THICKNESS[axes_Ythreaded_rodD]/4+rod_nut_len,0])
 			rotate([-90,0,0]) color(color_movingPart)
 				cyclone_rod_gear(Gear_N_Teeth=Y_rodGearRatio,gearHeight=gear_thickness,nutSize=8,tolerance=0);
 	}
-
+}
-
-
-
-
-
 
 module Cyclone_Y_backFrame() {
 	
@@ -265,7 +263,7 @@ module Cyclone_Y_backFrame() {
 	rod_nut_len = 0.8*axes_Ythreaded_rodD;
 	bearing_width = bearingWidth(Y_threaded_rodBearingModel);
 	bearing_diam = bearingOuterDiameter(Y_threaded_rodBearingModel);
-	bearingDepth = 3;
+	bearingDepth = Y_threaded_rodBearingDepth;
 	partThickness = 5+screwSize*2;
 	
 	dimX = bearing_diam+partThickness;
@@ -273,10 +271,10 @@ module Cyclone_Y_backFrame() {
 	dimZ = 0;
 	
 	footSeparation = screwSize*2;
-	foot_additional_separation = 5;
+	foot_additional_separation = Y_foot_additional_separation;
-	footThickness = 10;
+	footThickness = Y_frame_footThickness;
 	
-	endstopHolderRotation = 5;
+	endstopHolderRotation = Y_endstopHolderRotation;
 	
 	translate([0,-2*rod_nut_len,0]) {
 		translate([0,bearingDepth-bearing_width,0]) {
@@ -313,15 +311,15 @@ module Cyclone_Y_backFrame() {
 					translate([-footSeparation-dimX/2,0,0])
 						rotate([0,90,0])
 							rotate([0,0,90])
-								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true);
 					translate([footSeparation+dimX/2,0,0])
 						rotate([0,90,0])
 							rotate([0,0,90])
-								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true);
 					translate([0,dimY/2+footSeparation+foot_additional_separation,0])
 						rotate([0,90,0])
 							rotate([0,0,90])
-								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+								hole_for_screw(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true);
 				}
 			}
 		
@@ -330,15 +328,15 @@ module Cyclone_Y_backFrame() {
 				translate([-footSeparation-dimX/2,0,0])
 					rotate([0,90,0])
 						rotate([0,0,90])
-							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true, autoNutOffset=true, echoPart=true);
+							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true, autoNutOffset=true, echoPart=true);
 				translate([footSeparation+dimX/2,0,0])
 					rotate([0,90,0])
 						rotate([0,0,90])
-							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true, autoNutOffset=true, echoPart=true);
+							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true, autoNutOffset=true, echoPart=true);
 				translate([0,dimY/2+footSeparation+foot_additional_separation,0])
 					rotate([0,90,0])
 						rotate([0,0,90])
-							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true, autoNutOffset=true, echoPart=true);
+							screw_and_nut(size=screwSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true, autoNutOffset=true, echoPart=true);
 			}
 		}
 		rotate([90,0,0])
@@ -352,19 +350,6 @@ module Cyclone_Y_backFrame() {
 			nut(size=axes_Ythreaded_rodD, echoPart=true);
 }
 
-
-
-
-
-
-
-
-
-
-
-
-
-
 module Cyclone_logo(sizemm = 30, thickness = 10, mirrorLogo = false) {
 	dxf_logo_size = 50; // Real size of the logo in the DXF file
 	scale_factor = sizemm/dxf_logo_size;
@@ -392,7 +377,7 @@ module Cyclone_Y_rightSmoothRodIdler(mirrorLogo = false) {
 	
 	
 	footSeparation = footScrewSize*2;
-	footThickness = 10;
+	footThickness = Y_frame_footThickness;
 	
 	color(color_stillPart) difference() {
 		union() {
@@ -415,51 +400,51 @@ module Cyclone_Y_rightSmoothRodIdler(mirrorLogo = false) {
 		translate([2.5+holderOuterRadius,dimY/2,holderOuterRadius])
 			rotate([0,90,0])
 					rotate([0,0,90])
-						hole_for_screw(size=rodScrewSize,length=screwLength+10,nutDepth=10,nutAddedLen=0,captiveLen=10, rot=90);
+						hole_for_screw(size=rodScrewSize,length=screwLength+10,nutDepth=10,nutAddedLen=0,captiveLen=10,tolerance=screwHoleTolerance, rot=90);
 		translate([dimX/2,dimY/2,0])
 			cube([dimX+1,dimY+1,slotHeight],center=true);
+		if(Logo){
 			translate([(dimX-holderOuterRadius)/2,-0.1,-(dimZ+axes_Ysmooth_rodD/2)/2])
 				scale([1,-1,1])
 					rotate([90,0,0])
 						Cyclone_logo(sizemm = min(dimX+holderOuterRadius-5,dimZ-axes_Ysmooth_rodD/2-5), thickness = logoDepth, mirrorLogo = mirrorLogo);
+		}
 		translate([0,dimY/2,-axes_Yreference_height+footThickness]) {
 			translate([-holderOuterRadius-footSeparation,0,0])
 				rotate([0,90,0])
 					rotate([0,0,90])
-						hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+						hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true);
 			translate([holderOuterRadius*2+footSeparation,0,0])
 				rotate([0,90,0])
 					rotate([0,0,90])
-						hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+						hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true);
 			translate([holderOuterRadius/2,dimY/2+footSeparation,0])
 				rotate([0,90,0])
 					rotate([0,0,90])
-						hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, rot=90, invert=true);
+						hole_for_screw(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, invert=true);
 		}
 	}
 	// Draw nuts and bolts
 	translate([2.5+holderOuterRadius,dimY/2,holderOuterRadius])
 		rotate([0,90,0])
 				rotate([0,0,90])
-					screw_and_nut(size=rodScrewSize,length=screwLength+10,nutDepth=10,nutAddedLen=0,captiveLen=0, rot=90, echoPart=true);
+					screw_and_nut(size=rodScrewSize,length=screwLength+10,nutDepth=10,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, rot=90, echoPart=true);
 	translate([0,dimY/2,-axes_Yreference_height+footThickness]) {
 		translate([-holderOuterRadius-footSeparation,0,0])
 			rotate([0,90,0])
 				rotate([0,0,90])
-					screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, autoNutOffset=true, rot=90, invert=true, echoPart=true);
+					screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, autoNutOffset=true, rot=90, invert=true, echoPart=true);
 		translate([holderOuterRadius*2+footSeparation,0,0])
 			rotate([0,90,0])
 				rotate([0,0,90])
-					screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, autoNutOffset=true, rot=90, invert=true, echoPart=true);
+					screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, autoNutOffset=true, rot=90, invert=true, echoPart=true);
 		translate([holderOuterRadius/2,dimY/2+footSeparation,0])
 			rotate([0,90,0])
 				rotate([0,0,90])
-					screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0, autoNutOffset=true, rot=90, invert=true, echoPart=true);
+					screw_and_nut(size=footScrewSize,length=footThickness+base_thickness,nutDepth=0,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, autoNutOffset=true, rot=90, invert=true, echoPart=true);
 	}
 }
 
-
 module Cyclone_Y_leftSmoothRodIdler() {
 	scale([-1,1,1]) Cyclone_Y_rightSmoothRodIdler(mirrorLogo = true);
 }
-

Hardware/CYCLONE_2/Source_files/Cycl_Z_carriage.scad

@@ -20,17 +20,16 @@ use <libs/standard_parts.scad>
 use <libs/MCAD/materials.scad>
 
 Z_motorModel = Nema17;
-motor_width = lookup(NemaSideSize, Z_motorModel); //43;
+motor_width = lookup(NemaSideSize, Z_motorModel);
-
+motor_screw_head_diameter = METRIC_BOLT_CAP_DIAMETERS[3]+1+screwHoleTolerance;;
-motor_screw_head_diameter = 8;
 
 Z_bearing_width = bearingWidth(Z_threaded_rodBearingModel);
 
 axis_distance = 21;
 
-wall_thickness = 9;
+wall_thickness = Z_carriage_wall_thickness;
 wall_height = motor_width;
-wall_width = 54;
+wall_width = Z_carriage_wall_width;
 
 axes_ZgearRatio = Z_motorGearRatio/Z_rodGearRatio; // Number of tooth (motor/rod)
 
@@ -74,7 +73,7 @@ module Cyclone_Z_carriage(z_thread_rod_length=120, with_extra_parts=false, explo
 			translate([0,-4,-0.01]) cube([90,4,length+2]);
 			translate ([spindiam/2+15,15,length/2]) rotate([90,0,0]) cylinder(r=2,h=30);
 			translate ([spindiam/2+15,-10.5,length/2]) rotate([90,0,0]) cylinder(r=3.5,h=4,$fn=6);
-			translate ([spindiam/2+15,10.5,length/2]) rotate([0,0,0]) screw_and_nut(size=spindle_holder_screwSize,length=25,nutDepth=4,nutAddedLen=0,captiveLen=0, autoNutOffset=true, echoPart=true);
+			translate ([spindiam/2+15,10.5,length/2]) rotate([0,0,0]) screw_and_nut(size=spindle_holder_screwSize,length=25,nutDepth=4,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, autoNutOffset=true, echoPart=true);
 			}		
 			}
 		else
@@ -84,7 +83,7 @@ module Cyclone_Z_carriage(z_thread_rod_length=120, with_extra_parts=false, explo
 			translate([0,0,-0.01]) cube([90,4,length+2]);
 			translate ([spindiam/2+15,20,length/2]) rotate([90,0,0]) cylinder(r=2,h=30);
 			translate ([spindiam/2+15,15,length/2]) rotate([90,0,0]) cylinder(r=3.5,h=4,$fn=6);
-			translate ([spindiam/2+15,17,length/2]) rotate([0,0,0]) screw_and_nut(size=spindle_holder_screwSize,length=25,nutDepth=4,nutAddedLen=0,captiveLen=0, invert=true, autoNutOffset=true, echoPart=true);
+			translate ([spindiam/2+15,17,length/2]) rotate([0,0,0]) screw_and_nut(size=spindle_holder_screwSize,length=25,nutDepth=4,nutAddedLen=0,captiveLen=0,tolerance=screwHoleTolerance, invert=true, autoNutOffset=true, echoPart=true);
 			}
 			}
 	}
@@ -112,7 +111,6 @@ module Cyclone_Z_carriage(z_thread_rod_length=120, with_extra_parts=false, explo
 		}
 	}
 
-
 	module motor_stand_holes_Z() {
 	  partThickness = wall_thickness;
 		// Position relative to motor shaft
@@ -132,16 +130,13 @@ module Cyclone_Z_carriage(z_thread_rod_length=120, with_extra_parts=false, explo
 		}
 	}
 
-
 	module linearBearingHolderZ(h=10) {
 		linearBearingDiameter = linearBearing_D(Z_linearBearingModel);
 		translate([0,0,1.5]) cylinder(r=linearBearingDiameter/2+Z_linearBearingHole_tolerance,h=h);
 		cylinder(r=linearBearingDiameter/2.5,h=10*h,center=true);
 	}
 
-
 	module Z_solid_body(top_part=true) {
-		
 		color(color_stillPart) union() {
 			hull() {
 				if(top_part)
@@ -159,7 +154,6 @@ module Cyclone_Z_carriage(z_thread_rod_length=120, with_extra_parts=false, explo
 							cylinder(r=spindle_motor_diam/2+spindle_holder_thickness,h=wall_thickness);
 			}
 	
-			
 			// For the linear bearing holders
 			hull() {
 				translate([wall_height/2-Z_smooth_rods_sep/2,Z_threaded_pos,0])
@@ -198,7 +192,6 @@ module Cyclone_Z_carriage(z_thread_rod_length=120, with_extra_parts=false, explo
 	}
 
 	module Z_carriage(showSpindle=false,top_part=true, with_extra_parts=false, exploded=false) {
-
 		difference() {
 			rotate([0,0,-90]) translate([-wall_height/2,-Z_threaded_pos,0]) {
 				difference () {
@@ -225,10 +218,14 @@ module Cyclone_Z_carriage(z_thread_rod_length=120, with_extra_parts=false, explo
 	}
 	
 	// Carriages	
+	if(Render_Z_carriageBottom) {
 		rotate([0,0,-90])
 			Z_carriage(showSpindle=true,top_part=false,with_extra_parts=with_extra_parts, exploded=exploded);
+	}
+	if(Render_Z_carriageTop) {
 		translate([0,0,spindle_holder_distance+1.5]) rotate([180,0,-90])
 			Z_carriage(showSpindle=false,top_part=true,with_extra_parts=with_extra_parts, exploded=exploded);
+	}
 	
 	// Bearings
 	translate([-axes_Zsmooth_separation/2,0,1.5])

Hardware/CYCLONE_2/Source_files/Cyclone.scad

@@ -105,6 +105,7 @@ render_2D_or_3D() {
 			// Draw left Y smooth rod
 			rotate([0,0,180]) standard_rod(diam=axes_Ysmooth_rodD, length=axes_Ysmooth_rodLen, threaded=false, echoPart=true);
 				
+			if(Render_X_leftFrame)
 				Cyclone_X_leftFrame();
 
 			// TRANSLATE REFERENCE POSITION to the RIGHT frame, Y smooth rod end
@@ -114,6 +115,7 @@ render_2D_or_3D() {
 					// Draw right Y smooth rod
 					rotate([0,0,180]) standard_rod(diam=axes_Ysmooth_rodD, length=axes_Ysmooth_rodLen, threaded=false, echoPart=true);
 						
+						if(Render_X_rightFrame) 
 						  Cyclone_X_rightFrame();
 			}
 	
@@ -136,6 +138,7 @@ render_2D_or_3D() {
 			translate([axes_Xcarriage_pos,0,0]) {
 				if(draw_references) %frame();
 				
+				if(Render_X_carriage)
 					Cyclone_X_carriage();
 				
 				// TRANSLATE REFERENCE POSITION to the Z axis origin (right smooth rod)
@@ -155,6 +158,7 @@ render_2D_or_3D() {
 						translate([axes_Zsmooth_separation/2,0,axes_Zcarriage_pos]) {
 							if(draw_references) %frame();
 						
+							if(Render_Z_carriage)
 								Cyclone_Z_carriage();
 						}
 				}
@@ -164,14 +168,16 @@ render_2D_or_3D() {
 	}
 	
 	
-	
+	if(Render_control_board) {
 		translate([axes_Xsmooth_rodLen/2,0,0])
 			control_board(plasticColor=color_stillPart);
+	}
 	
 	// TRANSLATE REFERENCE POSITION to the FRONT LEFT Y rod idler, Y smooth rod end
 	translate([-axes_Ysmooth_separation/2,-axes_Ysmooth_rodLen/2,axes_Yreference_height]) {
 		if(draw_references) %frame();
 	
+		if(Render_Y_leftSmoothRodIdler)
 			Cyclone_Y_leftSmoothRodIdler();
 	}
 	
@@ -179,6 +185,7 @@ render_2D_or_3D() {
 	translate([axes_Ysmooth_separation/2,-axes_Ysmooth_rodLen/2,axes_Yreference_height]) {
 		if(draw_references) %frame();
 	
+		if(Render_Y_rightSmoothRodIdler)
 			Cyclone_Y_rightSmoothRodIdler();
 	}
 
@@ -190,6 +197,7 @@ render_2D_or_3D() {
 		// Draw Y threaded rod
 		standard_rod(diam=axes_Ythreaded_rodD, length=axes_Ythreaded_rodLen, threaded=true, echoPart=true);
 	
+		if(Render_Y_frontFrame)
 		  Cyclone_Y_frontFrame();
 	
 	
@@ -197,6 +205,7 @@ render_2D_or_3D() {
 		translate([0,axes_Ythreaded_rodLen,0]) {
 			if(draw_references) %frame();
 		
+			if(Render_Y_backFrame)
 				Cyclone_Y_backFrame();
 		}
 	}
@@ -208,8 +217,6 @@ render_2D_or_3D() {
 		
 		if(render_DXF_workbed)
 			!Cyclone_Y_carriage(); // Render carriage exclusively
-		else Cyclone_Y_carriage();
+		else if(Render_Y_carriage) Cyclone_Y_carriage();
 	}
 }
-
-

Hardware/CYCLONE_2/Source_files/configs/Default_config.h

@@ -49,13 +49,27 @@
 		PCB_holder_edge_length = 3;
 		
 	// --- Z carriage ---
-		X_backlash_armThickness = 30;
+	  Z_carriage_wall_thickness = 9;
+	  Z_carriage_wall_width = 54;		
 		
   // --- X frames ---
 	  X_frames_additional_thickness = 5;
-		footThickness = 10;
+		X_frame_footThickness = 10;
-		corner_radius = 10;
+		X_frame_corner_radius = 10;
-		frameFrontalThickness = 15;
+		X_frame_FrontalThickness = 15;
+		X_backlash_armThickness = 30;
+		X_motorWallSeparation = 5;
+		X_motorRotatedOffset = 5;
+		X_gearWallSeparation = 5;
+		
+  // --- Y frames ---
+		Y_frame_footThickness = 10;
+		Y_motorWallSeparation = 5;
+		Y_motorRotatedOffset = 5;
+		Y_gearWallSeparation = 5;
+		Y_foot_additional_separation = 5;
+		Y_endstopHolderRotation = 5;
+		Logo = true; // Add logo to the Y Smooth Rod Idlers
 		
 	// --- Axes sizes ---
 	// *_rodLen = length
@@ -87,6 +101,7 @@
 		Z_linearBearingModel = "LM8UU";
 		Z_threaded_rodBearingModel = 608;
 		Y_threaded_rodBearingModel = 608;
+		Y_threaded_rodBearingDepth = 3;
 		
 	// --- Steppers ---
 		//Y_motorModel = Nema17;
@@ -140,9 +155,9 @@
 		gearCover_wallThickness = 0.4*4;
 		gearCover_screwHeadSpaceHeight = 4;
 		gearCover_screwHeadSpaceDiam = 6;
-		coverHeight = 16;
+		gearCoverHeight = 16;
-		coverExtraHeight = 5;
+		gearCoverExtraHeight = 5;
-		coverExtraRadius = -7;
+		gearCoverExtraRadius = -7;
 		gearCover_truncationAngle = 10;
 		
 	// --- Spindle Motor ---
@@ -166,6 +181,9 @@
 		axes_Xsmooth_separation_tolerance = 0.5;
 		X_threaded_rod_Tolerance = 0.5;
 		Z_linearBearingHole_tolerance = 0.5;
+		LinearBearingPressureFitTolerance = 0.4;
+		screwHoleTolerance = 0.4;
+		
 		
 // --- Render options ---
 
@@ -190,10 +208,30 @@
 		axes_Ycarriage_pos = axes_Ysmooth_rodLen/2+sin($t*360)*axes_Ysmooth_rodLen/4.1;
 		axes_Zcarriage_pos = axes_Zsmooth_rodLen/2+sin($t*360)*axes_Zsmooth_rodLen/8;	
 		
-		
+	// --- Parts ---
-		
+		Render_X_leftFrame = true;
-		
+		Render_X_rightFrame = true;
-		
+		Render_X_carriage = true;
+		Render_Z_carriage = true;
+		Render_Z_carriageTop = true;
+		Render_Z_carriageBottom = true;
+		Render_Y_leftSmoothRodIdler = true;
+		Render_Y_rightSmoothRodIdler = true;
+		Render_Y_frontFrame = true;
+		Render_Y_backFrame = true;
+		Render_Y_carriage = true;
+		Render_control_board = true;
+		Render_Y_gearCover = true;
+		Render_Y_motorGear = true;
+		Render_Y_rodGear = true;
+		Render_X_gearCover = true;
+		Render_X_motorGear = true;
+		Render_X_rodGear = true;
+		Render_PCBholderTop = true;
+		Render_PCBholderBottom = true;
+		Render_YsubPart_linearBearingHolders = true;
+		Render_YsubPart_nutHolder = true;
+		//Render_rodHolder = true;
 		
 		
 		

Hardware/CYCLONE_2/Source_files/libs/standard_parts.scad

@@ -134,7 +134,6 @@ module hole_for_nut(size=3,nutAddedLen=0,captiveLen=0,rot=0,tolerance=0.35) {
 			}
 }
 
-
 module screw_single(size=3,length=10,tolerance=0, renderPart=false, echoPart=false) {
 	height = METRIC_NUT_THICKNESS[size]+tolerance;
 	color(BlackPaint)
@@ -225,7 +224,6 @@ module cyclone_rod_gear(Gear_N_Teeth = 21, gearHeight=10, nutSize = 8, saveMater
 rod_diam = COURSE_METRIC_BOLT_MAJOR_THREAD_DIAMETERS[nutSize]+tolerance;
 nut_separation = METRIC_NUT_THICKNESS[nutSize]/2+tolerance;
 nut_radius = METRIC_NUT_AC_WIDTHS[nutSize]/2+tolerance;
-// TODO add support for gearHeight in the gears.scad
 // Rod Gear
 	difference() {
 		union() {