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pull/55/head
Carlos Garcia Saura 2015-09-26 14:42:32 +02:00
parent 2320693aa7
commit 8c24e0fccd
4 changed files with 37 additions and 257 deletions
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3
Source_files/Cyclone_XL/Cycl_X_frames.scad
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@ -29,7 +29,7 @@ module Cyclone_X_rightFrame(isLeft=false) {
partThickness = X_frames_additional_thickness+rodScrewSize*2; partThickness = X_frames_additional_thickness+rodScrewSize*2;
dimX = partThickness; dimX = partThickness;
dimY = max(-axes_Xreference_posY,axes_Xsmooth_separation+axes_XgearSeparation*cos(motorRotatedOffset)+Xmotor_sideLen/2+1.6); dimY = axes_Xsmooth_separation+axes_XgearSeparation*cos(motorRotatedOffset)+Xmotor_sideLen/2+1.6;
dimZ = axes_Yreference_height+axes_Xreference_height+axes_Xsmooth_separation; dimZ = axes_Yreference_height+axes_Xreference_height+axes_Xsmooth_separation;
footSeparation = footScrewSize*3; footSeparation = footScrewSize*3;
@ -208,6 +208,7 @@ module Cyclone_X_rightFrame(isLeft=false) {
cube([dimX,dimY,dimZ-axes_Xsmooth_separation]); cube([dimX,dimY,dimZ-axes_Xsmooth_separation]);
translate([-footWidth/2+dimX,dimY/2,footThickness/2]) bcube([footWidth,dimY,footThickness], cr=corner_radius, cres=10); translate([-footWidth/2+dimX,dimY/2,footThickness/2]) bcube([footWidth,dimY,footThickness], cr=corner_radius, cres=10);
} }
if(!Render_Y_leftSmoothRodIdler_back && !Render_Y_rightSmoothRodIdler_back)
rodHolder(rodD=axes_Ysmooth_rodD, screwSize=rodScrewSize, height=axes_Yreference_height, sideLen=-axes_Xreference_posX-1); rodHolder(rodD=axes_Ysmooth_rodD, screwSize=rodScrewSize, height=axes_Yreference_height, sideLen=-axes_Xreference_posX-1);
// TRANSLATE REFERENCE POSITION to the left frame, X lower smooth rod end // TRANSLATE REFERENCE POSITION to the left frame, X lower smooth rod end
translate([-axes_Xreference_posX,axes_Xreference_posY,axes_Xreference_height]) { translate([-axes_Xreference_posX,axes_Xreference_posY,axes_Xreference_height]) {

15
Source_files/Cyclone_XL/Cyclone.scad
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@ -189,6 +189,21 @@ render_2D_or_3D() {
Cyclone_Y_rightSmoothRodIdler(); Cyclone_Y_rightSmoothRodIdler();
} }
// TRANSLATE REFERENCE POSITION to the BACK LEFT Y rod idler, Y smooth rod end
translate([-axes_Ysmooth_separation/2,axes_Ysmooth_rodLen/2,axes_Yreference_height]) {
if(draw_references) %frame();
if(Render_Y_leftSmoothRodIdler_back)
rotate([0,0,180]) Cyclone_Y_leftSmoothRodIdler();
}
// TRANSLATE REFERENCE POSITION to the BACK RIGHT Y rod idler, Y smooth rod end
translate([axes_Ysmooth_separation/2,axes_Ysmooth_rodLen/2,axes_Yreference_height]) {
if(draw_references) %frame();
if(Render_Y_rightSmoothRodIdler_back)
rotate([0,0,180]) Cyclone_Y_rightSmoothRodIdler();
}
// TRANSLATE REFERENCE POSITION to the FRONT Y frame, Y threaded rod end // TRANSLATE REFERENCE POSITION to the FRONT Y frame, Y threaded rod end
translate([0,-axes_Ythreaded_rodLen/2,axes_Y_threaded_height]) { translate([0,-axes_Ythreaded_rodLen/2,axes_Y_threaded_height]) {

38
Source_files/Cyclone_XL/configs/Default_config.h
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@ -10,8 +10,8 @@
// --- Size parameters --- // --- Size parameters ---
// --- Bottom base --- // --- Bottom base ---
base_size_X = 280 + animatePart(1,overlap=0); base_size_X = 400 + animatePart(1,overlap=0);
base_size_Y = 250 + animatePart(2); base_size_Y = 850 + animatePart(2);
base_thickness = 8; base_thickness = 8;
base_corner_radius = 20; base_corner_radius = 20;
base_corner_res = 10; base_corner_res = 10;
@ -26,26 +26,26 @@
axes_Xreference_height = 74 + animatePart(6); // relative to Y reference axes_Xreference_height = 74 + animatePart(6); // relative to Y reference
axes_Zreference_height = -3 + animatePart(7) + animatePart(9); // relative to X reference axes_Zreference_height = -3 + animatePart(7) + animatePart(9); // relative to X reference
axes_Xreference_posY = -81-animatePart(8)-animatePart(9); // relative to Y reference. Moves the X axis towards the front of the machine axes_Xreference_posY = -260-81-animatePart(8)-animatePart(9); // relative to Y reference. Moves the X axis towards the front of the machine
axes_Zreference_posY = 14; // relative to X reference. Positions Z rods between the Y rods axes_Zreference_posY = 14; // relative to X reference. Positions Z rods between the Y rods
axes_Y_threaded_height = 30 + animatePart(5); axes_Y_threaded_height = 30 + animatePart(5);
axes_Ysmooth_separation = 165 + animatePart(1,overlap=0); axes_Ysmooth_separation = 200 + animatePart(1,overlap=0);
axes_Xsmooth_separation = 40 + animatePart(9); axes_Xsmooth_separation = 40 + animatePart(9);
axes_Zsmooth_separation = 40 + animatePart(10,overlap=0); axes_Zsmooth_separation = 40 + animatePart(10,overlap=0);
// --- Work bed --- // --- Work bed ---
Ycarriage_linearBearingSeparation = 50; Ycarriage_linearBearingSeparation = 200;
workbed_size_X = axes_Ysmooth_separation+50; workbed_size_X = axes_Ysmooth_separation+60;
workbed_size_Y = Ycarriage_linearBearingSeparation+70; workbed_size_Y = Ycarriage_linearBearingSeparation+300;
workbed_thickness = 8+3; workbed_thickness = 8+3;
workbed_separation_from_Y_smooth_rod = 10; workbed_separation_from_Y_smooth_rod = 15;
PCBholder_height = 10; PCBholder_height = 10;
PCB_dimX = 160; PCB_dimX = 200;
PCB_dimY = 100; PCB_dimY = 450;
PCB_dimZ = 1.6; PCB_dimZ = 10;
PCB_holder_edge_length = 3; PCB_holder_edge_length = 3;
// --- Z carriage --- // --- Z carriage ---
@ -75,13 +75,13 @@
// *_rodLen = length // *_rodLen = length
// *_rodD = diameter // *_rodD = diameter
// Y smooth rod // Y smooth rod
axes_Ysmooth_rodLen = 210 + animatePart(2); axes_Ysmooth_rodLen = 770 + animatePart(2);
axes_Ysmooth_rodD = 8.5 + animatePart(4,dist=5); axes_Ysmooth_rodD = 10.5 + animatePart(4,dist=5);
// Y threaded rod // Y threaded rod
axes_Ythreaded_rodLen = axes_Ysmooth_rodLen-10; axes_Ythreaded_rodLen = axes_Ysmooth_rodLen-10;
axes_Ythreaded_rodD = 8.5 + animatePart(4,dist=5); axes_Ythreaded_rodD = 8.5 + animatePart(4,dist=5);
// X smooth rod // X smooth rod
axes_Xsmooth_rodLen = 250 + animatePart(1,overlap=0); axes_Xsmooth_rodLen = 340 + animatePart(1,overlap=0);
axes_Xsmooth_rodD = 8.5 + animatePart(4,dist=5); axes_Xsmooth_rodD = 8.5 + animatePart(4,dist=5);
// X threaded rod // X threaded rod
axes_Xthreaded_rodLen = axes_Xsmooth_rodLen+50; axes_Xthreaded_rodLen = axes_Xsmooth_rodLen+50;
@ -94,7 +94,7 @@
axes_Zthreaded_rodD = 8.5 + animatePart(4,dist=5); axes_Zthreaded_rodD = 8.5 + animatePart(4,dist=5);
// --- Bearings --- // --- Bearings ---
Y_linearBearingModel = "LM8UU"; Y_linearBearingModel = "LM10UU";
X_linearBearingModel = "LM8UU"; X_linearBearingModel = "LM8UU";
X_linearBearingSeparation = 0; X_linearBearingSeparation = 0;
Z_linearBearingModel = "LM8UU"; Z_linearBearingModel = "LM8UU";
@ -232,18 +232,20 @@
Render_Z_carriageBottom = true; Render_Z_carriageBottom = true;
Render_Y_leftSmoothRodIdler = true; Render_Y_leftSmoothRodIdler = true;
Render_Y_rightSmoothRodIdler = true; Render_Y_rightSmoothRodIdler = true;
Render_Y_leftSmoothRodIdler_back = true;
Render_Y_rightSmoothRodIdler_back = true;
Render_Y_frontFrame = true; Render_Y_frontFrame = true;
Render_Y_backFrame = true; Render_Y_backFrame = true;
Render_Y_carriage = true; Render_Y_carriage = true;
Render_control_board = true; Render_control_board = false;
Render_Y_gearCover = true; Render_Y_gearCover = true;
Render_Y_motorGear = true; Render_Y_motorGear = true;
Render_Y_rodGear = true; Render_Y_rodGear = true;
Render_X_gearCover = true; Render_X_gearCover = true;
Render_X_motorGear = true; Render_X_motorGear = true;
Render_X_rodGear = true; Render_X_rodGear = true;
Render_PCBholderTop = true; Render_PCBholderTop = false;
Render_PCBholderBottom = true; Render_PCBholderBottom = false;
Render_YsubPart_linearBearingHolders = true; Render_YsubPart_linearBearingHolders = true;
Render_YsubPart_nutHolder = true; Render_YsubPart_nutHolder = true;
//Render_rodHolder = true; //Render_rodHolder = true;

238
Source_files/Cyclone_XL/configs/M4_XT_config.h
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@ -1,238 +0,0 @@
// This file is part of Cyclone PCB Factory: an open-source 3D printable CNC machine for PCB manufacture
// http://reprap.org/wiki/Cyclone_PCB_Factory
// Original author: Carlosgs (http://carlosgs.es)
// License: CC BY-SA 4.0 (Attribution-ShareAlike 4.0 International, http://creativecommons.org/licenses/by-sa/4.0/)
// Designed with http://www.openscad.org/
// Default machine config file
// --- Size parameters ---
// --- Bottom base ---
base_size_X = 304.8 + animatePart(1,overlap=0);
base_size_Y = 261.62 + animatePart(2);
base_thickness = 8;
base_corner_radius = 20;
base_corner_res = 0;
foot_offset = 25;
// --- Axes reference position ---
// Note: The reference coordinates are centred like this:
// Y axis reference is the Y smooth rod end, BACK of RIGHT FRAME
// X axis reference is the frontal X smooth rod end, RIGHT FRAME
// Z axis reference is the Z threaded rod, at the height of the Z nut, and relative to the X reference
axes_Yreference_height = 40 + animatePart(5);
axes_Xreference_height = 74 + animatePart(6); // relative to Y reference
axes_Zreference_height = -3 + animatePart(7) + animatePart(9); // relative to X reference
axes_Xreference_posY = -81-animatePart(8)-animatePart(9); // relative to Y reference. Moves the X axis towards the front of the machine
axes_Zreference_posY = 14; // relative to X reference. Positions Z rods between the Y rods
axes_Y_threaded_height = 30 + animatePart(5);
axes_Ysmooth_separation = 165 + animatePart(1,overlap=0);
axes_Xsmooth_separation = 40 + animatePart(9);
axes_Zsmooth_separation = 40 + animatePart(10,overlap=0);
// --- Work bed ---
Ycarriage_linearBearingSeparation = 50;
workbed_size_X = axes_Ysmooth_separation+50;
workbed_size_Y = Ycarriage_linearBearingSeparation+70;
workbed_thickness = 8+3;
workbed_separation_from_Y_smooth_rod = 10;
PCBholder_height = 10;
PCB_dimX = 160;
PCB_dimY = 100;
PCB_dimZ = 1.6;
PCB_holder_edge_length = 3;
// --- Z carriage ---
Z_carriage_wall_thickness = 9;
Z_carriage_wall_width = 54;
// --- X frames ---
X_frames_additional_thickness = 5;
X_frame_footThickness = 10;
X_frame_corner_radius = 10;
X_frame_FrontalThickness = 15;
X_backlash_armThickness = 30;
X_motorWallSeparation = 5;
X_motorRotatedOffset = 5;
X_gearWallSeparation = 5;
// --- Y frames ---
Y_frame_footThickness = 10;
Y_motorWallSeparation = 5;
Y_motorRotatedOffset = 5;
Y_gearWallSeparation = 5;
Y_foot_additional_separation = 5;
Y_endstopHolderRotation = 5;
Logo = true; // Add logo to the Y Smooth Rod Idlers
// --- Axes sizes ---
// *_rodLen = length
// *_rodD = diameter
// Y smooth rod
axes_Ysmooth_rodLen = 233 + animatePart(2);
axes_Ysmooth_rodD = 8.5 + animatePart(4,dist=5);
// Y threaded rod
axes_Ythreaded_rodLen = axes_Ysmooth_rodLen-10;
axes_Ythreaded_rodD = 8.5 + animatePart(4,dist=5);
// X smooth rod
axes_Xsmooth_rodLen = 300 + animatePart(1,overlap=0);
axes_Xsmooth_rodD = 8.5 + animatePart(4,dist=5);
// X threaded rod
axes_Xthreaded_rodLen = axes_Xsmooth_rodLen+50;
axes_Xthreaded_rodD = 8.5 + animatePart(4,dist=5);
// Z smooth rod
axes_Zsmooth_rodLen = 200 + animatePart(3);
axes_Zsmooth_rodD = 8.2 + animatePart(4,dist=5);
// Z threaded rod
axes_Zthreaded_rodLen = axes_Zsmooth_rodLen-20;
axes_Zthreaded_rodD = 8.5 + animatePart(4,dist=5);
// --- Bearings ---
Y_linearBearingModel = "LM8UU";
X_linearBearingModel = "LM8UU";
X_linearBearingSeparation = 0;
X_threaded_rod_bearingDepth = 3;
Z_linearBearingModel = "LM8UU";
Z_threaded_rodBearingModel = 608;
Y_threaded_rodBearingModel = 608;
Y_threaded_rodBearingDepth = 3;
// --- Steppers ---
//Y_motorModel = Nema17;
//X_motorModel = Nema17;
//Z_motorModel = Nema17;
Z_motor_adjust_margin = 5;
// --- Screw sizes ---
// M3, M4, etc (integers only), at the moment only M3 and M4 will work.
Y_frontFrame_footScrewSize = 4;
Y_backFrame_footScrewSize = 4;
Y_rightSmoothRodIdler_footScrewSize = 4;
X_Frame_footScrewSize = 4;
Y_threaded_rodNutSize = 8;
X_threaded_rodNutSize = 8;
Z_threaded_rodNutSize = 8;
Y_nutHolder_screwSize = 4;
Y_singleLinearBearingHolder_screwSize = 4;
Y_PCBholder_screwSize = 4;
Y_backlash_washer_D = 15.8;
Y_backlash_washer_thickness = 1.6;
X_backlash_washer_D = 15.8-0.5;
X_backlash_washer_thickness = 1.6-0.9;
X_carriage_screwSize = 4;
Y_rightSmoothRodIdler_rodScrewSize = 4;
X_Frame_rodScrewSize = 4;
spindle_holder_screwSize = 4;
// --- Gears ---
axes_XgearSeparation = 37;
X_rodGearRatio = 21; // Number of tooth
X_motorGearRatio = 21; // Number of tooth
X_gear_thickness = 10;
Z_rodGearRatio = 15; // Number of tooth
Z_motorGearRatio = 8; // Number of tooth
Z_gear_thickness = 10;
axes_YgearSeparation = 37;
Y_rodGearRatio = 21; // Number of tooth
Y_motorGearRatio = 21; // Number of tooth
Y_gear_thickness = 5;
// --- Gear Cover ---
gearCover_margin = 4;
rodGearAddedgearCover_margin = 0;
gearCover_wallThickness = 0.4*4;
gearCover_screwHeadSpaceHeight = 4;
gearCover_screwHeadSpaceDiam = 6;
gearCoverHeight = 16;
gearCoverExtraHeight = 5;
gearCoverExtraRadius = -7;
gearCover_truncationAngle = 10;
// --- Spindle Motor ---
spindle_motor_diam_top = 51.3;
spindle_motor_diam_top_smaller = 47.5;
spindle_motor_diam = 47.5;
spindle_motor_sidelen = 32;
spindle_holder_thickness = 8;
spindle_motor_length = 90;
// --- Text ---
textHscale = 0.8;
textThickness = 1.5;
topText = "CYCLONE";
bottomText = "PCB Factory";
// --- Tolerances ---
Y_threaded_rod_Tolerance = 0.5;
Y_linearBearing_pressureFitTolerance = 0.1;
PCB_holder_tolerance = 1;
axes_Xsmooth_separation_tolerance = 0.5;
X_threaded_rod_Tolerance = 0.5;
Z_linearBearingHole_tolerance = 0.1;
Z_radialBearingHole_tolerance = 0.1;
LinearBearingPressureFitTolerance = 0.1;
screwHoleTolerance = 0.04;
// --- Render options ---
// --- Part colours ---
blueColor = [0.3,0.6,0.9];
redColor = [0.8,0.3,0.3];
yellowColor = [0.9,0.9,0.1];
blackColor = [0.2,0.2,0.2];
color_movingPart = yellowColor+[0.1,0.1,0.1];
color_stillPart = yellowColor;
// --- DXF output ---
// Activate/Deactivate rendering auxiliary references (LCS axis, etc)
draw_references = false; // Show reference axis's
render_DXF_base = false; // Render bottom base for DXF export
render_DXF_workbed = false; // Render work bed for DXF export
render_bases_outline = false; //Toggle for rendering outline DXFs
DXF_offset = 0.4; //Needed to adjust the tolerance of the laser cutter
// --- Carriage positions ---
axes_Xcarriage_pos = axes_Xsmooth_rodLen/2+sin($t*360)*axes_Xsmooth_rodLen/3;
axes_Ycarriage_pos = axes_Ysmooth_rodLen/2+sin($t*360)*axes_Ysmooth_rodLen/4.1;
axes_Zcarriage_pos = axes_Zsmooth_rodLen/2+sin($t*360)*axes_Zsmooth_rodLen/8;
// --- Parts ---
Render_X_leftFrame = true;
Render_X_rightFrame = true;
Render_X_carriage = true;
Render_Z_carriage = true;
Render_Z_carriageTop = true;
Render_Z_carriageBottom = true;
Render_Y_leftSmoothRodIdler = true;
Render_Y_rightSmoothRodIdler = true;
Render_Y_frontFrame = true;
Render_Y_backFrame = true;
Render_Y_carriage = true;
Render_control_board = true;
Render_Y_gearCover = true;
Render_Y_motorGear = true;
Render_Y_rodGear = true;
Render_X_gearCover = true;
Render_X_motorGear = true;
Render_X_rodGear = true;
Render_PCBholderTop = true;
Render_PCBholderBottom = true;
Render_YsubPart_linearBearingHolders = true;
Render_YsubPart_nutHolder = true;
//Render_rodHolder = true;