Added templates, fixed PCB holder tolerances, added Z gears

Hardware/CYCLONE_2/Cyclone_Y_carriage.scad

@@ -148,7 +148,7 @@ module Cyclone_YsubPart_PCBholder() {
 	PCB_dimZ = 1.6;
 	
 	PCB_holder_edge_length = 3;
-	PCB_holder_tolerance = 0.6;
+	PCB_holder_tolerance = 1;
 	
 	screwSeparation = 2.5;
 	
@@ -168,13 +168,13 @@ module Cyclone_YsubPart_PCBholder() {
 			cube([PCB_dimX-holderArmLength-PCB_holder_edge_length,workbed_size_Y,PCBholder_height+1]);
 		
 		for (x = [-1,1], y=[-1,0,1]) {
-			translate([x*(PCB_dimX/2+screwSeparation),y*PCB_dimY/4,PCBholder_height+2.8])
+			translate([x*(PCB_dimX/2+screwSeparation),y*PCB_dimY/4,PCBholder_height+2.9])
 				rotate([0,0,x*-90]) rotate([90,0,0]) hole_for_screw(size=3,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
 		}
 		
-		translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+2.8])
+		translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+2.9])
 			rotate([90,0,0]) hole_for_screw(size=3,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
-		scale([-1,-1,1]) translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+2.8])
+		scale([-1,-1,1]) translate([PCB_dimX/2-holderArmLength/2,PCB_dimY/2+screwSeparation,PCBholder_height+2.9])
 			rotate([90,0,0]) hole_for_screw(size=3,length=PCBholder_height+3,nutDepth=4.5,nutAddedLen=0,captiveLen=10, rot=90);
 
 	}

Hardware/CYCLONE_2/INHERITED/Zgears/motor_gear.scad

@@ -0,0 +1,127 @@
+/* Derived by Carlosgs from:
+ * http://www.thingiverse.com/thing:12789
+ * An extruder gear set for the TechZone Huxley,
+ *  featuring Herringbone teeth.
+ * You will have to recalibrate your E_STEPS_PER_MM in
+ *  your firmware (ratio changing from original techzone
+ *  lasercut gears).
+ * This use 2 modules from the MCAD library that you can
+ *  get from https://github.com/elmom/MCAD.
+ * 
+ * Part - the motor gear mount hub with set screw hole -
+ *  derived from http://www.thingiverse.com/thing:3104
+ *  (thanks GilesBathgate) which is under GPL CC license.
+ *
+ * August 2013 added 2 extra setscrews to ensure centered usage.
+ * by Harry Binnema. 
+ *
+* Copyright (C) 2011  Guy 'DeuxVis' P.
+ *
+ * This program is free software; you can redistribute it and/or
+ * modify it under the terms of the GNU General Public License
+ * as published by the Free Software Foundation; either version 2
+ * of the License, or (at your option) any later version.
+ * 
+ * This program is distributed in the hope that it will be useful,
+ * but WITHOUT ANY WARRANTY; without even the implied warranty of
+ * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the
+ * GNU General Public License for more details.
+
+ * You should have received a copy of the GNU General Public License
+ * along with this program; if not, write to the Free Software
+ * Foundation, Inc., 51 Franklin Street, Fifth Floor, Boston, MA  02110-1301, USA.
+ * -- 
+ *     DeuxVis - device@ymail.com */
+
+include <MCAD/materials.scad>
+include <MCAD/teardrop.scad>
+include <MCAD/involute_gears.scad>
+
+motor_shaft_diameter=5.4;
+pos=15.4-1; //position hole for grubnut
+nholes = 7;
+shaft_diam=10;
+shaft_height=7;
+
+/* Herringbone gear module, adapted from MCAD/involute_gears */
+module herringbone_gear( teeth=12, circles=0, shaft=5 ) {
+  twist=200;
+  height=10;
+  pressure_angle=30;
+
+  gear(
+    number_of_teeth=teeth,
+    circular_pitch=320,
+		pressure_angle=pressure_angle,
+		clearance = 0.2,
+		gear_thickness = height/2,
+		rim_thickness = height/2,
+		rim_width = 1,
+		hub_thickness = height/2,
+		hub_diameter=1,
+		bore_diameter=shaft,
+		circles=circles,
+		twist=twist/teeth
+  );
+
+	mirror( [0,0,1] )
+	  gear(
+      number_of_teeth=teeth,
+		  circular_pitch=320,
+		  pressure_angle=pressure_angle,
+		  clearance = 0.2,
+		  gear_thickness = height/2,
+		  rim_thickness = height/2,
+		  rim_width = 1,
+		  hub_thickness = height/2,
+		  hub_diameter=1,
+		  bore_diameter=shaft,
+		  circles=circles,
+		  twist=twist/teeth
+    );
+}
+
+module cyclone_motor_z_gear(with_extra_parts=false, exploded=false) {
+// Motor gear
+rotate([180,0,0]) union() difference() {	 
+  union() {
+
+    //gear
+    herringbone_gear( teeth=8 );
+
+    translate( [0, 0, 12] ) mirror( [0, 0, 1] ) difference() {
+      //shaft
+      cylinder( r=shaft_diam, h=shaft_height, $fn=40 );
+
+      //captive nut and grub holes
+	for (i=[0:2]){ //3 symmetric grubscrews
+
+ 	rotate([0,0,i*120]){     
+ 		translate( [0, 20, 3.5] ) rotate( [90, 0, 0] ) union() {
+        //entrance for nut
+          translate( [0, -4.4, pos] ) cube( [5.9, 5.8, 2.45], center=true );
+        //nut hole
+        translate( [0, 0, pos-1.2] ) rotate( [0, 0, 30] )
+          cylinder( r=6/2+0.2, h=2.6, $fn=6 );
+        //grub screw hole
+        translate( [0, 0, 9] ) cylinder( r=1.5, h=10, $fn=20 );
+      				}
+				}
+			}
+   		}
+  }
+
+  //shaft hole
+  translate( [0, 0, -6] ) cylinder( r=motor_shaft_diameter/2, h=20, $fn=30 );
+}
+
+  if(with_extra_parts)
+    cyclone_motor_z_gear_extras(exploded_distance = (exploded?24:0));
+
+  module cyclone_motor_z_gear_extras(exploded_distance=0) {
+    echo("Non-Plastic Parts, 1, Grub Screw M3 x 8 mm to attach Z motor gear to motor shaft");
+    translate([0,-2.5-exploded_distance,-(12-3.5)]) rotate([90, 0, 0]) color(Steel) cylinder(r=1.5, h=8, $fn=30);
+  }
+}
+
+cyclone_motor_z_gear();

Hardware/CYCLONE_2/INHERITED/Zgears/rod_gear.scad

@@ -0,0 +1,113 @@
+/* Derived by Carlosgs from:
+ * http://www.thingiverse.com/thing:12789
+ * An extruder gear set for the TechZone Huxley,
+ *  featuring Herringbone teeth.
+ * You will have to recalibrate your E_STEPS_PER_MM in
+ *  your firmware (ratio changing from original techzone
+ *  lasercut gears).
+ * This use 2 modules from the MCAD library that you can
+ *  get from https://github.com/elmom/MCAD.
+ * 
+ * Part - the motor gear mount hub with set screw hole -
+ *  derived from http://www.thingiverse.com/thing:3104
+ *  (thanks GilesBathgate) which is under GPL CC license.
+ *
+ * Copyright (C) 2011  Guy 'DeuxVis' P.
+ *
+ * This program is free software; you can redistribute it and/or
+ * modify it under the terms of the GNU General Public License
+ * as published by the Free Software Foundation; either version 2
+ * of the License, or (at your option) any later version.
+ * 
+ * This program is distributed in the hope that it will be useful,
+ * but WITHOUT ANY WARRANTY; without even the implied warranty of
+ * MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE.  See the
+ * GNU General Public License for more details.
+
+ * You should have received a copy of the GNU General Public License
+ * along with this program; if not, write to the Free Software
+ * Foundation, Inc., 51 Franklin Street, Fifth Floor, Boston, MA  02110-1301, USA.
+ * -- 
+ *     DeuxVis - device@ymail.com */
+
+include <MCAD/metric_fastners.scad>
+include <MCAD/nuts_and_bolts.scad>
+include <MCAD/materials.scad>
+include <MCAD/teardrop.scad>
+include <MCAD/involute_gears.scad>
+
+module cyclone_rod_z_gear(with_extra_parts=false, exploded=false) {
+
+M8_nut_diameter = 15.3;
+nut_separation = 3;
+
+/* Herringbone gear module, adapted from MCAD/involute_gears */
+module herringbone_gear( teeth=12, circles=0, shaft=5 ) {
+  twist=200;
+  height=10;
+  pressure_angle=30;
+
+  gear(
+    number_of_teeth=teeth,
+    circular_pitch=320,
+		pressure_angle=pressure_angle,
+		clearance = 0.2,
+		gear_thickness = height/2,
+		rim_thickness = height/2,
+		rim_width = 1,
+		hub_thickness = height/2,
+		hub_diameter=1,
+		bore_diameter=shaft,
+		circles=circles,
+		twist=twist/teeth
+  );
+
+	mirror( [0,0,1] )
+	  gear(
+      number_of_teeth=teeth,
+		  circular_pitch=320,
+		  pressure_angle=pressure_angle,
+		  clearance = 0.2,
+		  gear_thickness = height/2,
+		  rim_thickness = height/2,
+		  rim_width = 1,
+		  hub_thickness = height/2,
+		  hub_diameter=1,
+		  bore_diameter=shaft,
+		  circles=circles,
+		  twist=twist/teeth
+    );
+}
+
+// Extruder Gear
+difference() {
+  union() {
+    //gear
+    rotate([180,0,0]) herringbone_gear( teeth=15, circles=0, shaft=8.5, $fn=40 );
+
+    //M8 hobbed bolt head fit washer
+    /*difference() {
+      translate( [0, 0, 5] ) cylinder( r=8, h=3, $fn=60 );
+      translate( [0, 0, 5-0.01] ) cylinder( r=M8_nut_diameter/2, h=7, $fn=6 );
+    }*/
+    /*rotate([180,0,0]) difference() {
+      translate( [0, 0, 5] ) cylinder( r=13, h=3, $fn=60 );
+      translate( [0, 0, 5+0.4] ) cylinder( r=M8_nut_diameter/2, h=7, $fn=6 );
+    }*/
+  }
+
+  translate( [0, 0, (nut_separation/2)] ) cylinder( r=M8_nut_diameter/2, h=7, $fn=6 );
+}
+
+  if(with_extra_parts)
+    cyclone_rod_z_gear_extras(exploded_distance = (exploded ?8:0));
+
+  module cyclone_rod_z_gear_extras(exploded_distance=false) {
+    echo("Non-Plastic Parts, 2, Nut M8 for rod_gear");
+    translate([0,0,0.8*8+nut_separation/2+exploded_distance]) rotate([180,0,0]) color(Steel) flat_nut(8);
+    translate([0,0,-0.8*8-10/2-exploded_distance]) rotate([0,0,0]) color(Steel) flat_nut(8);
+  }
+
+}
+
+cyclone_rod_z_gear();

Hardware/CYCLONE_2/libs/standard_parts.scad

@@ -68,7 +68,7 @@ module beveledBase(size=[100,200,10], radius=10, res=15, renderPart=false, echoP
 
 include <MCAD/nuts_and_bolts.scad>
 
-module hole_for_screw(size=3,length=20,nutDepth=5,nutAddedLen=0,captiveLen=0,tolerance=0.35,rot=0, echoPart=false) {
+module hole_for_screw(size=3,length=20,nutDepth=5,nutAddedLen=0,captiveLen=0,tolerance=0.45,rot=0, echoPart=false) {
 	radius = METRIC_NUT_AC_WIDTHS[size]/2+tolerance;
 	height = METRIC_NUT_THICKNESS[size]+tolerance;
 	translate([0,-length/2,0]) {