Merge pull request #9 from glenchung/master

Latest assembly renders

Hardware/Development/Cyclone_Template/template.scad

@@ -11,6 +11,8 @@ use <../Y_axis/linear_bearing_holder.scad>
 use <../Y_axis/Y_nut_holder.scad>
 use <../XZ_axis/X_carriage.scad>
 use <../XZ_axis/Z_carriage.scad>
+use <../libs/rod.scad>
+use <../libs/PCB_Machining_Vise/PCB_vise_1_Part1.scad>
 
 X_axis_sep = 210;
 Y_axis_sep = 210;
@@ -38,6 +40,8 @@ X_Final_Smooth_Rod_Length = X_axis_sep+46;
 Y_Final_Threaded_Rod_Length = Y_threaded_rod_length+38;
 Y_Final_Smooth_Rod_Length = Y_axis_sep+8;
 Y_threaded_rod_offset = 8;
+Z_Final_Threaded_Rod_Length = 120;
+Z_Final_Smooth_Rod_Length = 140;
 
 X_Wood_Base = X_axis_sep+100;
 Y_Wood_Base = Y_axis_sep+30;
@@ -50,9 +54,9 @@ Z_PCB_BOARD = 1.5;
 //Travel (164 x 101 x 25)
 X_Travel = 0; //0~164
 Y_Travel = 0; //0~101
-Z_Travel = 0; //0~25
+Z_Travel = 30; //0~30
 
-//To display steppers, bearings, washers, nuts, screws, micro switchs, etc.
+//To display steppers, bearings, washers, nuts, bolts, micro-switches, etc.
 Display_Extra_Parts = true;
 
 //To enable exploded drawing view
@@ -60,6 +64,9 @@ Exploded_Drawing = false;
 
 X_rod_sep_real = X_smooth_rods_sep_projected+smooth_rod_margin;
 
+if(Display_Extra_Parts) //Non-Plastic Parts Header
+  echo("Non-Plastic Parts, Quantity, Part");
+
 module frame_right(with_extra_parts = false, exploded=false) {
   if(with_extra_parts)
     rotate([0,0,90]) scale([-1,1,1]) translate([-85,-23,135]) rotate([-90,0,0]) frame(with_motor = 0, with_extra_parts=with_extra_parts, exploded=exploded);
@@ -114,8 +121,11 @@ module linear_bearing_holder() {
 }
 
 module Y_nut_holder() {
-  color([0.5,0.5,0])
+  if(Display_Extra_Parts)
-     nut_holder_positioned();
+    nut_holder_positioned(with_extra_parts=Display_Extra_Parts, exploded=Exploded_Drawing);
+  else
+    color([0.5,0.5,0])
+       nut_holder_positioned();
 }
 
 module cnc_workbed() {
@@ -128,10 +138,17 @@ module cnc_workbed() {
         cube([workbed_X,workbed_Y,workbed_thickness],center=true);
         cube([workbed_X-1,workbed_Y-1,workbed_thickness+1],center=true);
       }
+    }
 
+    if(Display_Extra_Parts) {
+      translate([-28-X_PCB_BOARD/2,8+Y_PCB_BOARD/2,-(workbed_thickness)/2])
+        rotate([180,0,0]) PCB_vise_1(with_extra_parts=true, exploded=Exploded_Drawing);
+      translate([28+X_PCB_BOARD/2,-8-Y_PCB_BOARD/2,-(workbed_thickness)/2])
+        rotate([180,0,180]) PCB_vise_1(with_extra_parts=true, exploded=Exploded_Drawing);
       // --- PCB Board ---
-      translate([0,0,-(workbed_thickness+Z_PCB_BOARD)/2])
+      echo("Non-Plastic Parts, 1, Double sided PCB ", X_PCB_BOARD, " x ", Y_PCB_BOARD, " x ", Z_PCB_BOARD);
-      cube([X_PCB_BOARD,Y_PCB_BOARD,Z_PCB_BOARD],center=true);
+      translate([0,0,-(workbed_thickness)/2-15])
+        color([0.72,0.45,0.20]) cube([X_PCB_BOARD,Y_PCB_BOARD,Z_PCB_BOARD],center=true);
     }
   }
 
@@ -155,13 +172,13 @@ module cnc_workbed() {
 module X_carriage() {
   translate([0,X_rod_sep_real/2,0])
     rotate([0,0,90])
-      X_carriage_assembled(show_printbed = 0, show_Xrods = 0, show_Zrods = 1);
+      X_carriage_assembled(show_printbed = 0, show_Xrods = 0, z_smooth_rods_len = Z_Final_Smooth_Rod_Length, with_extra_parts=Display_Extra_Parts, exploded=Exploded_Drawing);
 }
 
 module Z_carriage_piece() {
   translate([0,0,33+Z_Travel])
     rotate([0,0,90])
-        Z_carriage_assembled(with_extra_parts=Display_Extra_Parts, exploded=Exploded_Drawing);
+        Z_carriage_assembled(z_thread_rod_length=Z_Final_Threaded_Rod_Length, with_extra_parts=Display_Extra_Parts, exploded=Exploded_Drawing);
 }
 
 module cnc(show_printbed = 1) {
@@ -226,13 +243,6 @@ module cnc_workbed_template() {
   }
 }
 
-module rod(len=100) {
-	color([0.8,0.8,0.8])
-     rotate([90,0,0])
-       cylinder(r=8/2,h=len,center=true,$fn=30);
-}
-
-
 module cnc_assembled(Y_offset=0,X_offset=0,Z_offset=0) {
   translate([-X_axis_sep/2,-Y_axis_sep/2])
     cnc();
@@ -244,7 +254,7 @@ module cnc_assembled(Y_offset=0,X_offset=0,Z_offset=0) {
 
     // --- Y threaded rod ---
     translate([0,6+Y_threaded_rod_offset/2,Y_threaded_rod_height-Y_rod_height])
-      color([0.5,0.5,0.5]) rod(Y_Final_Threaded_Rod_Length);
+      rod(Y_Final_Threaded_Rod_Length, threaded=true);
 
     // --- Y smooth rods ---
     translate([X_axis_sep/2,0,0])
@@ -262,7 +272,7 @@ module cnc_assembled(Y_offset=0,X_offset=0,Z_offset=0) {
           Z_carriage_piece();
       }
       rotate([0,0,90])
-        color([0.5,0.5,0.5]) translate([0,6,0]) rod(X_Final_Threaded_Rod_Length);
+        translate([0,6,0]) rod(X_Final_Threaded_Rod_Length, threaded=true);
       translate([0,0,X_rod_sep_real])
         rotate([0,0,90])
           rod(X_Final_Smooth_Rod_Length);
@@ -283,9 +293,11 @@ rotate([0,0,90])cnc_assembled(Y_offset=30,X_offset=-50,Z_offset=10);
 //rotate([0,0,90]) cnc_base_template(); // So the generated dxf matches inkscape's default orientation
 //  cnc_workbed_template();
 
-echo("Wood base = ", X_Wood_Base, " x ", Y_Wood_Base, " x ", Z_Wood_Base);
+echo("Non-Plastic Parts, 1, Machine Base ", X_Wood_Base, " x ", Y_Wood_Base, " x ", Z_Wood_Base);
-echo("Work bed = ", workbed_X, " x ", workbed_Y, " x ", workbed_thickness);
+echo("Non-Plastic Parts, 1, Work Bed ", workbed_X, " x ",workbed_Y, " x ", workbed_thickness);
-echo("X smooth rod length = ", X_Final_Smooth_Rod_Length);
+echo("Non-Plastic Parts, 2, Smooth Rod for X axis, M8 x ", X_Final_Smooth_Rod_Length);
-echo("X threaded rod length = ", X_Final_Threaded_Rod_Length);
+echo("Non-Plastic Parts, 1, Threaded Rod for X axis, M8 x ", X_Final_Threaded_Rod_Length);
-echo("Y smooth rod length = ", Y_Final_Smooth_Rod_Length);
+echo("Non-Plastic Parts, 2, Smooth Rod for Y axis, M8 x ", Y_Final_Smooth_Rod_Length);
-echo("Y threaded rod length = ", Y_Final_Threaded_Rod_Length);
+echo("Non-Plastic Parts, 1, Threaded Rod for Y axis, M8 x ", Y_Final_Threaded_Rod_Length);
+echo("Non-Plastic Parts, 2, Smooth Rod for Z axis, M8 x ", Z_Final_Smooth_Rod_Length);
+echo("Non-Plastic Parts, 1, Threaded Rod for Z axis, M8 x ", Z_Final_Threaded_Rod_Length);

Hardware/Development/Gears/motor_gear.scad

@@ -125,7 +125,7 @@ union() difference() {
     cyclone_motor_gear_extras(exploded_distance=(exploded?20:0));
 
   module cyclone_motor_gear_extras(exploded_distance=0) {
-    echo("Non-Plastic Parts: 1 x Grub screw M3 x 8 mm to attach gear to motor shaft");
+    echo("Non-Plastic Parts, 1, Grub Screw M3 x 8 mm to attach gear to motor shaft");
     translate([0,2.5+8+exploded_distance,12-3.5])
       rotate([90, 0, 0])
         color(Steel) cylinder(r=1.5, h=8, $fn=30);

Hardware/Development/Gears/rod_gear.scad

@@ -104,7 +104,7 @@ difference() {
     cyclone_rod_gear_extras(exploded_distance=(exploded?12:0));
 
   module cyclone_rod_gear_extras(exploded_distance=0) {
-    echo("Non-Plastic Parts: 2 x M8 nuts to attach rod_gear on threaded rod");
+    echo("Non-Plastic Parts, 2, Nut M8 to attach rod_gear on threaded rod");
     translate([0,0,-10/2-0.8*8-1.0*exploded_distance]) color(Steel) flat_nut(8);
     translate([0,0,nut_separation/2+0.8*8+1.0*exploded_distance]) rotate([180,0,0]) color(Steel) flat_nut(8);
   }

Hardware/Development/XZ_axis/X_carriage.scad

@@ -2,10 +2,13 @@
 // Created by Carlosgs (http://carlosgs.es)
 // License: Attribution - Share Alike - Creative Commons (http://creativecommons.org/licenses/by-sa/3.0/)
 
+include <MCAD/metric_fastners.scad>
+include <MCAD/materials.scad>
 use <../libs/obiscad/bcube.scad>
 use <../libs/obiscad/bevel.scad>
 use <../libs/build_plate.scad>
 use <../libs/teardrop.scad>
+use <../libs/rod.scad>
 
 include <./lm8uu_holder.scad>
 
@@ -40,15 +43,9 @@ lbearing_length = 24;
 Z_smooth_rods_sep = 55;
 Z_smooth_rods_len = 140;
 
-Z_threaded_rod_len = 120;
 
 lbearing_holder_length = Z_smooth_rods_sep+M8_rod_diam+5;
 
-module rod(len=100) {
-	color([0.8,0.8,0.8])
-     rotate([90,0,0])
-       cylinder(r=8/2,h=len,center=true,$fn=30);
-}
 
 module rodHole(len=100,radius=M8_rod_hole_diam/2, truncateMM=1) {
 	color([0.8,0.8,0.8])
@@ -80,7 +77,7 @@ module X_nut_holder() {
 	}
 }
 
-module X_nut_holder_cover() {
+module X_nut_holder_cover(with_extra_parts=false, exploded=false) {
 	X_nut_screw_diam = X_nut_screw_diam*1.2;
 	scale([1,1,-1]) rotate([-90,0,0])
 	difference() {
@@ -107,6 +104,17 @@ module X_nut_holder_cover() {
 			rotate([90,0,0])
 				cylinder(r=X_nut_screw_diam/2,h=40,center=true,$fn=20);
 	}
+
+    if(with_extra_parts)
+      X_nut_holder_cover_extras(exploded_distance=(exploded?16:0));
+
+    module X_nut_holder_cover_extras(exploded_distance=0) {
+      screw_size = 2.2;
+      screw_length = 16;
+      echo("Non-Plastic Parts, 1, Self Tapping Screw 2.2 x 16 mm for X_nut_holder_cover");
+      scale([1,1,-1]) rotate([-90,0,0]) translate([-4,-3/2-0.2-exploded_distance,10]) rotate([-90,0,0]) color(Steel)
+        csk_bolt(screw_size, screw_length);
+    }
 }
 
 module X_carriage(show_printbed = 0, show_support = 0) {
@@ -173,16 +181,38 @@ module X_carriage(show_printbed = 0, show_support = 0) {
 	}
 
    } // End of difference
+
+   if(with_extra_parts)
+     X_carriage_extras(exploded=false);
+
+   module X_carriage_extras(exploded_distance=(exploded?8:0)) {
+     color(Steel) {
+       echo("Non-Plastic Parts, 2, Nut M8 for X_carriage");
+       translate([-X_rod_sep_real/2,-lbearing_holder_length/2+X_axis_nut_support_thickness/2,0])
+         rotate([-90,0,0]) translate([0,0,0.8*8+1.5+exploded_distance])
+           rotate([0,180,15])
+             flat_nut(8);
+
+       translate([0,0,40-M8_nut_height_Z+exploded_distance])
+         translate([0,0,0.8*8]) rotate([0,180,0])
+         flat_nut(8);
+     }
+
+     translate([-X_rod_sep_real/2,-lbearing_holder_length/2+X_axis_nut_support_thickness/2,0])
+       rotate([-90,0,0]) translate([0,0,0.8*8+2.0+2*exploded_distance])
+         rotate([0,180,-90-45])
+           X_nut_holder_cover(with_extra_parts=true, exploded=(exploded_distance!=0));
+   }
 }
 
 
-module X_carriage_assembled(show_printbed = 0, show_Xrods = 0, show_Zrods = 0) {
+module X_carriage_assembled(show_printbed = 0, show_Xrods = 0, z_smooth_rods_len = 0, with_extra_parts=false, exploded=false) {
-  X_carriage(show_printbed);
+  X_carriage(show_printbed, with_extra_parts=with_extra_parts, exploded=exploded);
 
   if(show_Xrods){
 	  // ---- Rods (for reference) ----
 	  translate([-X_rod_sep_real/2,0,0]) {
-	    color([0.5,0.5,0.5]) rod(len=100);
+	    rod(len=100, threaded=true);
 	  }
 	  translate([-X_rod_sep_real/2,0,X_rod_sep_real]) {
 	    rod(len=100);
@@ -191,15 +221,13 @@ module X_carriage_assembled(show_printbed = 0, show_Xrods = 0, show_Zrods = 0) {
 	    rod(len=100);
 	  }
   }
-  if(show_Zrods)
+  if(z_smooth_rods_len)
 	  translate([0,0,0])
 	    rotate([90,0,0]) {
-	      translate([0,Z_threaded_rod_len/2-10,0])
+	      translate([0,z_smooth_rods_len/2-5,Z_smooth_rods_sep/2])
-	        color([0.5,0.5,0.5]) rod(len=Z_threaded_rod_len);
+	        rod(len=z_smooth_rods_len);
-	      translate([0,Z_smooth_rods_len/2-5,Z_smooth_rods_sep/2])
+	      translate([0,z_smooth_rods_len/2-5,-Z_smooth_rods_sep/2])
-	        rod(len=Z_smooth_rods_len);
+	        rod(len=z_smooth_rods_len);
-	      translate([0,Z_smooth_rods_len/2-5,-Z_smooth_rods_sep/2])
-	        rod(len=Z_smooth_rods_len);
 	    }
 }
 
@@ -211,7 +239,7 @@ module X_carriage_print_plate() {
 	    X_carriage(show_printbed = 0, show_support = 1);
 }
 
-//X_carriage_assembled(show_printbed = 1,show_Xrods = 1,show_Zrods = 1);
+//X_carriage_assembled(show_printbed = 1,show_Xrods = 1,z_smooth_rods_len = Z_smooth_rods_len);
 X_carriage_print_plate();
 
 //translate([0,20,0]) X_nut_holder_cover();

Hardware/Development/XZ_axis/Z_carriage.scad

@@ -16,6 +16,7 @@ use <../libs/obiscad/bcube.scad>
 use <../libs/build_plate.scad>
 use <../libs/Write/Write.scad>
 use <../libs/linear_bearing.scad>
+use <../libs/rod.scad>
 use <motor_gear.scad>
 use <rod_gear.scad>
 
@@ -84,7 +85,7 @@ Cyclone_Nema17 = [
                 [NemaAxleFlatLengthBack, 14*mm]
          ];
 
-module dummySpindle() {
+module dummySpindle(length=0) {
 	translate([0,0,-length]) {
 		translate([0,0,spindle_motor_length-5]) color([0.95,0.95,0.95]) cylinder(r=26,h=30,$fn=60);
 		translate([0,0,spindle_motor_length-10]) color([0.95,0.95,0.95]) cylinder(r=10/2,h=5,$fn=60);
@@ -272,12 +273,12 @@ module Z_carriage(showSpindle=false,top_part=true, with_extra_parts=false, explo
 
 module Z_carriage_extras(top_part=true, exploded_distance=0) {
   if(top_part) {
-    echo("Non-Plastic Parts: 1 x Nema 17 for Z axis");
+    echo("Non-Plastic Parts, 1, Nema 17 for Z axis");
     translate([-motor_width/2,0,1-exploded_distance])
       rotate([0,180,0])
         motor(Cyclone_Nema17, NemaLengthLong);
 
-    echo("Non-Plastic Parts: 4 x Bolt M3 x 6 mm for Z motor");
+    echo("Non-Plastic Parts, 4, Bolt M3 x 6 mm for Z motor");
     for(i=[-1,1]) for(j=[-1,1])
       translate([-motor_width/2,0,0])
         translate([i*motor_screw_distance/2,j*motor_screw_distance/2,2.5+exploded_distance*0.7]) {
@@ -288,7 +289,7 @@ module Z_carriage_extras(top_part=true, exploded_distance=0) {
       rotate([0,0,-90])
         cyclone_motor_z_gear(with_extra_parts=true, exploded=(exploded_distance!=0));
 
-    echo("Non-Plastic Parts: 1 x 608 bearing for Z motor");
+    echo("Non-Plastic Parts, 1, Bearing 608 for Z motor");
     translate([0,0,wall_thickness/2])
       bearing(model=608);
 
@@ -296,7 +297,7 @@ module Z_carriage_extras(top_part=true, exploded_distance=0) {
       rotate([180,0,11])
         cyclone_rod_z_gear(with_extra_parts=true, exploded=(exploded_distance!=0));
 
-    echo("Non-Plastic Parts: 2 x Bolt M5 x 55 mm to attach Z_carriage top and bottom");
+    echo("Non-Plastic Parts, 2, Bolt M5 x 55 mm to attach Z_carriage top and bottom");
     rotate([0,0,-90]) translate([-wall_height/2,-Z_threaded_pos,0])
       translate([wall_height/2,wall_width-4,0]) color(Steel) {
         translate([20,8,-0.05-2.5*exploded_distance])
@@ -307,9 +308,9 @@ module Z_carriage_extras(top_part=true, exploded_distance=0) {
   }
   else
   {
-    echo("Non-Plastic Parts: 1 x Spindle");
+    echo("Non-Plastic Parts, 1, Spindle");
 
-    echo("Non-Plastic Parts: 2 x M5 nut to attach Z_carriage top and bottom");
+    echo("Non-Plastic Parts, 2, Nut M5 to attach Z_carriage top and bottom");
     rotate([0,0,-90]) translate([-wall_height/2,-Z_threaded_pos,0])
       translate([wall_height/2,wall_width-4,0]) color(Steel) {
         translate([20,8,-0.8*5-0.5*exploded_distance])
@@ -320,9 +321,9 @@ module Z_carriage_extras(top_part=true, exploded_distance=0) {
   }
 
   if(top_part)
-    echo("Non-Plastic Parts: 2 x LM8UU for Z_carriage top part");
+    echo("Non-Plastic Parts, 2, Linear Bearing LM8UU for Z_carriage top part");
   else
-    echo("Non-Plastic Parts: 2 x LM8UU for Z_carriage bottom part");
+    echo("Non-Plastic Parts, 2, Linear Bearing LM8UU for Z_carriage bottom part");
   rotate([0,0,-90])
   translate([-wall_height/2,-Z_threaded_pos,0]) {
     translate([wall_height/2-Z_smooth_rods_sep/2,Z_threaded_pos,0])
@@ -334,12 +335,12 @@ module Z_carriage_extras(top_part=true, exploded_distance=0) {
   }
 
   if(top_part) {
-    echo("Non-Plastic Parts: 1 x M3 x 20 mm for Z_carriage part");
+    echo("Non-Plastic Parts, 1, Bolt M3 x 20 mm for Z_carriage part");
-    echo("Non-Plastic Parts: 1 x M3 nut for Z_carriage top part");
+    echo("Non-Plastic Parts, 1, Nut M3 for Z_carriage top part");
   }
   else {
-    echo("Non-Plastic Parts: 1 x M3 x 20 mm for Z_carriage bottom part");
+    echo("Non-Plastic Parts, 1, Bolt M3 x 20 mm for Z_carriage bottom part");
-    echo("Non-Plastic Parts: 1 x M3 nut for Z_carriage bottom part");
+    echo("Non-Plastic Parts, 1, Nut M3 for Z_carriage bottom part");
   }
   rotate([0,top_part ? 0:180,-90]) translate([-wall_height/2,0,0])
   translate([wall_height/2,wall_width+(top_part?-1:-1.5),0]) {
@@ -350,10 +351,14 @@ module Z_carriage_extras(top_part=true, exploded_distance=0) {
   }
 }
 
-module Z_carriage_assembled(with_extra_parts=false, exploded=false) {
+module Z_carriage_assembled(z_thread_rod_length=120, with_extra_parts=false, exploded=false) {
 	Z_carriage(showSpindle=true,top_part=false,with_extra_parts=with_extra_parts, exploded=exploded);
 	translate([0,0,spindle_holder_distance]) rotate([180,0,0]) Z_carriage(showSpindle=false,top_part=true,
       with_extra_parts=with_extra_parts, exploded=exploded);
+
+    if(z_thread_rod_length)
+      translate([0,0,-z_thread_rod_length/2+spindle_holder_distance]) rotate([90,0,0])
+        rod(len=z_thread_rod_length, threaded=true);
 }
 
 

Hardware/Development/XZ_axis/motor_gear.scad

@@ -119,7 +119,7 @@ rotate([180,0,0]) union() difference() {
     cyclone_motor_z_gear_extras(exploded_distance = (exploded?24:0));
 
   module cyclone_motor_z_gear_extras(exploded_distance=0) {
-    echo("Non-Plastic Parts: 1 x Grub screw M3 x 8 mm to attach Z motor gear to motor shaft");
+    echo("Non-Plastic Parts, 1, Grub Screw M3 x 8 mm to attach Z motor gear to motor shaft");
     translate([0,-2.5-exploded_distance,-(12-3.5)]) rotate([90, 0, 0]) color(Steel) cylinder(r=1.5, h=8, $fn=30);
   }
 }

Hardware/Development/XZ_axis/rod_gear.scad

@@ -103,7 +103,7 @@ difference() {
     cyclone_rod_z_gear_extras(exploded_distance = (exploded ?8:0));
 
   module cyclone_rod_z_gear_extras(exploded_distance=false) {
-    echo("Non-Plastic Parts: 2 x M8 nut for rod_gear");
+    echo("Non-Plastic Parts, 2, Nut M8 for rod_gear");
     translate([0,0,0.8*8+nut_separation/2+exploded_distance]) rotate([180,0,0]) color(Steel) flat_nut(8);
     translate([0,0,-0.8*8-10/2-exploded_distance]) rotate([0,0,0]) color(Steel) flat_nut(8);
   }

Hardware/Development/Y_axis/Y_nut_holder.scad

@@ -2,6 +2,8 @@
 // Created by Carlosgs (http://carlosgs.es)
 // License: Attribution - Share Alike - Creative Commons (http://creativecommons.org/licenses/by-sa/3.0/)
 
+include <MCAD/metric_fastners.scad>
+include <MCAD/materials.scad>
 use <../libs/obiscad/bcube.scad>
 use <../libs/build_plate.scad>
 use <../libs/Write/Write.scad>
@@ -72,7 +74,7 @@ module nut_holder_no_hole() {
 }
 
 
-module nut_holder() {
+module nut_holder(with_extra_parts=false, exploded=false) {
    union() {
 		difference() {
 			nut_holder_no_hole();
@@ -101,12 +103,34 @@ module nut_holder() {
 			translate([-8,-5,0])
 				text(M8_nut_height-M8_nut_height_margin);
    } // End of union
+
+   if(with_extra_parts)
+     nut_holder_extras(exploded_distance=(exploded?18:0));
+
+   module nut_holder_extras(exploded_distance=0) {
+     echo("Non-Plastic Parts, 1, Nut M8 for Y_nut_holder");
+     translate([base_width-3.7,Y_threaded_rod_dist_from_workbed,0])
+       translate([-0.5+exploded_distance,0,wall_thickness/2-0.8*8/2])
+         color(Steel) flat_nut(8);
+
+     echo("Non-Plastic Parts, 2, Self Tapping Screw 3.9 x 13 mm to attach Y_nut_holder to work bed");
+     screw_size = 3.9;
+     screw_length = 13;
+     color(Steel) translate([0,wall_height]) rotate([0,0,-90])
+       translate([wall_height,wall_width-5.5,20])
+         rotate([0,90,0]) {
+           translate([-5,0,-bottom_thickness-0.2-exploded_distance])
+             csk_bolt(screw_size, screw_length);
+           translate([5,0,-bottom_thickness-0.2-exploded_distance])
+             csk_bolt(screw_size, screw_length);
+        }
+   }
 }
 
-module nut_holder_positioned() {
+module nut_holder_positioned(with_extra_parts=false, exploded=false) {
   rotate([90,0,0])
     translate([-(base_width-3.7),0,-wall_thickness/2])
-      nut_holder();
+      nut_holder(with_extra_parts=with_extra_parts, exploded=exploded);
 }
 
 //for display only, doesn't contribute to final object

Hardware/Development/Y_axis/Y_rod_idler.scad

@@ -101,7 +101,7 @@ translate([frame_width-frame_thickness,frame_height,frame_thickness-2])
   module Y_rod_idler_extras(exploded_distance=0) {
     screw_size = 2.9;
     screw_length = 16;
-    echo("Non-Plastic Parts: 2 x Self tapping screw 2.9 x 16 mm for Y_rod_idler");
+    echo("Non-Plastic Parts, 2, Self Tapping Screw 2.9 x 16 mm for Y_rod_idler");
     rotate([90,0,0]) translate([frame_width/3,Y_rod_support_lenght/2.5,-frame_height+bottom_thickness+.2+exploded_distance])
       rotate([180,0,0]) color(Steel) {
         translate([-5,0,0])

Hardware/Development/Y_axis/linear_bearing_holder.scad

@@ -88,14 +88,14 @@ module lm8uu_bearing_holder(with_extra_parts=false, exploded=false) {
     lm8uu_bearing_holder_extras(exploded_distance=(exploded?1.3*linearBearing_L("LM8UU"):0));
 
   module lm8uu_bearing_holder_extras(exploded_distance=0) {
-    echo("Non-Plastic Parts: 1 x LM8UU linear ball bearing for lm8uu_bearing_holder");
+    echo("Non-Plastic Parts, 1, Linear Bearing LM8UU for lm8uu_bearing_holder");
     rotate([90,0,90]) translate([0,0,LM8UU_dia/2+2]) rotate([90,0,0])
       translate([0,0,exploded_distance])
         linearBearing(pos=[0,0,-linearBearing_L("LM8UU")/2], model="LM8UU");
 
     screw_size = 3.5;
     screw_length = 13;
-    echo("Non-Plastic Parts: 1 x Self tapping screw 3.5 x 13 mm to attach lm8uu_bearing_holder on work bed");
+    echo("Non-Plastic Parts, 1, Self Tapping Screw 3.5 x 13 mm to attach lm8uu_bearing_holder on work bed");
     translate([plate_height-3+0.2+0.5*exploded_distance,screw_space_x/2,0]) rotate([0,-90,0])
       color(Steel) csk_bolt(screw_size, screw_length);
   }

Hardware/Development/Y_axis/motor_stand.scad

@@ -111,7 +111,7 @@ module motor_stand_no_base_extras(with_motor=false, exploded_distance=0) {
       rotate([0,180,0])
         translate([0,0,-1+exploded_distance])
           motor(Cyclone_Nema17, NemaLengthLong);
-	  echo("Non-Plastic Parts: 1 x Nema 17 motor");
+	  echo("Non-Plastic Parts, 1, Nema 17 for Y axis");
 
       // --- Motor Gear ---
       translate([0,0,12+5.5+exploded_distance])
@@ -121,7 +121,7 @@ module motor_stand_no_base_extras(with_motor=false, exploded_distance=0) {
 
     translate([motor_width/2,motor_width/2,wall_thickness/2]) {
       rotate([0,0,15]) translate([0,axis_distance,2.5-wall_thickness/2]) {
-        echo("Non-Plastic Parts: 1 x 608 bearing for motor stand");
+        echo("Non-Plastic Parts, 1, Bearing 608 for motor stand");
         translate([0,0,0.5*exploded_distance])
           bearing(model=608);
 
@@ -132,7 +132,7 @@ module motor_stand_no_base_extras(with_motor=false, exploded_distance=0) {
       }
     }
 
-    echo("Non-Plastic Parts: 4 x M3 x 6mm bolts to attach motor on motor_stand");
+    echo("Non-Plastic Parts, 4, Bolt M3 x 6 mm to attach motor on motor_stand");
     for(i=[-1,1]) for(j=[-1,1])
       translate([motor_width/2,motor_width/2,wall_thickness/2])
         translate([i*motor_screw_distance/2,j*motor_screw_distance/2,2.5-wall_thickness/2+exploded_distance*0.7]) {
@@ -143,13 +143,13 @@ module motor_stand_no_base_extras(with_motor=false, exploded_distance=0) {
   if(!with_motor) {
     translate([motor_width/2,motor_width/2,wall_thickness/2])
       rotate([0,0,15]) translate([0,axis_distance,2.5-wall_thickness/2]) color(Steel) {
-        echo("Non-Plastic Parts: 1 x 608 bearing for idle stand");
+        echo("Non-Plastic Parts, 1, Bearing 608 for idle stand");
         translate([0,0,0.3*exploded_distance]) bearing(model=608);
 
-        echo("Non-Plastic Parts: 1 x M8 washer for idle stand");
+        echo("Non-Plastic Parts, 1, Washer M8 for idle stand");
         translate([0,0,7+0.6*exploded_distance]) washer(8);
 
-        echo("Non-Plastic Parts: 1 x M8 nut to attach threaded rod on idle stand");
+        echo("Non-Plastic Parts, 1, Nut M8 to attach threaded rod on idle stand");
         translate([0,0,6.4+7+0.8+0.9*exploded_distance]) rotate([0,180,0]) flat_nut(8);
       }
   }
@@ -245,7 +245,7 @@ module idle_stand(with_extra_parts=false, exploded=false) {
 module idle_stand_extras(exploded_distance=0) {
   screw_size = 2.9;
   screw_length = 16;
-  echo("Non-Plastic Parts: 2 x Self tapping screw 2.9 x 16 mm for motor_stand");
+  echo("Non-Plastic Parts, 2, Self Tapping Screw 2.9 x 16 mm for motor_stand");
   translate([wall_height,base_width/2+2.5,base_length/1.5]) color(Steel)
     rotate([0,90,0]) {
       translate([-5,0,-bottom_thickness-.2-exploded_distance])

Hardware/Development/libs/End_Stop_Holder.scad

@@ -34,23 +34,23 @@ difference() {
   }
 
   module end_stop_holder_extras(exploded_distance=0) {
-    echo("Non-Plastic Parts: 6 x M3 washer to attach micro switch on end_stop_holder");
+    echo("Non-Plastic Parts, 6, Washer M3 to attach micro switch on end_stop_holder");
     for(i = [0:2] ) {
       translate([4+i*0.3+(i+1)*0.2*exploded_distance, 28, 5]) rotate([0, 90, 0]) color(Steel) washer(3);
       translate([4+i*0.3+(i+1)*0.2*exploded_distance, 38, 5]) rotate([0, 90, 0]) color(Steel) washer(3);
     }
 
-    echo("Non-Plastic Parts: 1 x Micro switch on end_stop_holder");
+    echo("Non-Plastic Parts, 1, Micro Switch on end_stop_holder");
     translate([4+3*0.3+exploded_distance, 28-5.15+(10-9.5)/2, 5-2])
       rotate([90,0,90])
         micro_switch(with_extra_parts=true, exploded=(exploded_distance!=0));
 
-    echo("Non-Plastic Parts: 1 x M3 x 18 mm bolt to attach end_stop_holder on smooth rod");
+    echo("Non-Plastic Parts, 1, Bolt M3 x 18 mm to attach end_stop_holder on smooth rod");
     translate([-3*exploded_distance,6,5])
       rotate([0,90,0])
         color(Steel) boltHole(size=3, length=18);
 
-    echo("Non-Plastic Parts: 1 x M3 nut to attach end_stop_holder on smooth rod");
+    echo("Non-Plastic Parts, 1, Nut M3 to attach end_stop_holder on smooth rod");
     translate([17+0.9*3/2+exploded_distance,6,5])
       rotate([0,-90,0])
         rotate([0,0,30]) color(Steel) flat_nut(3);

Hardware/Development/libs/PCB_Machining_Vise/PCB_vise_1_Part1.scad

@@ -0,0 +1,52 @@
+//Designed by Forgetful_Guy
+//From http://www.thingiverse.com/thing:63578
+//License: http://creativecommons.org/publicdomain/zero/1.0/
+
+include <MCAD/metric_fastners.scad>
+include <MCAD/materials.scad>
+use <../large_washer.scad>
+use <./PCB_vise_1_Part2.scad>
+
+
+module PCB_vise_1_Part1(with_extra_parts=false, exploded=false) {
+  import("./PCB_vise_1_Part1.STL");
+
+
+  if(with_extra_parts)
+    PCB_vise_1_Part1_extras(exploded_distance=(exploded?5:0));
+
+  module PCB_vise_1_Part1_extras(exploded_distance=0) {
+    echo("Non-Plastic Parts, 2, Large Washer M5 for PCB_vise_1_Part1");
+    echo("Non-Plastic Parts, 2, Self Tapping Screw 4.8 x 19 mm for PCB_vise_1_Part1");
+    echo("Non-Plastic Parts, 5, Nut M3 for PCB_vise_1_Part1");
+    color(Steel) {
+      translate([10,20,8.0+exploded_distance]) {
+        large_washer(5);
+        translate([0,0,largeWasher_H(5)+2+5*exploded_distance]) rotate([180,0,0]) csk_bolt(4.8, 19);
+      }
+      translate([10,20+40,8.0+exploded_distance]) {
+        large_washer(5);
+        translate([0,0,largeWasher_H(5)+2+5*exploded_distance]) rotate([180,0,0]) csk_bolt(4.8, 19);
+      }
+      translate([24-2*exploded_distance,14,8+0.6])
+        flat_nut(3);
+      translate([24-2*exploded_distance,14+28,8+0.6])
+        flat_nut(3);
+      translate([24-2*exploded_distance,14+28*2,8+0.6])
+        flat_nut(3);
+      translate([33,4-2*exploded_distance,8+0.6])
+        flat_nut(3);
+      translate([33+22,4-2*exploded_distance,8+0.6])
+        flat_nut(3);
+    }
+  }
+}
+
+
+module PCB_vise_1(with_extra_parts=false, exploded=false) {
+  PCB_vise_1_Part1(with_extra_parts=with_extra_parts, exploded=exploded);
+  translate([20,0,15+0.8])
+    PCB_vise_1_Part2(with_extra_parts=with_extra_parts, exploded=exploded);
+}
+
+PCB_vise_1(with_extra_parts=false, exploded=false);

Hardware/Development/libs/PCB_Machining_Vise/PCB_vise_1_Part2.scad

@@ -0,0 +1,34 @@
+//Designed by Forgetful_Guy
+//From http://www.thingiverse.com/thing:63578
+//License: http://creativecommons.org/publicdomain/zero/1.0/
+
+include <MCAD/nuts_and_bolts.scad>
+include <MCAD/materials.scad>
+
+module PCB_vise_1_Part2(with_extra_parts=false, exploded=false) {
+  import("./PCB_vise_1_Part2.STL");
+
+
+  if(with_extra_parts)
+    PCB_vise_1_Part2_extras(exploded_distance=(exploded?5:0));
+
+  module PCB_vise_1_Part2_extras(exploded_distance=0) {
+    echo("Non-Plastic Parts, 5, Bolt M3 x 16 mm for PCB_vise_1_Part2");
+    color(Steel) {
+      translate([4,14,2.5+4*exploded_distance])
+        rotate([180,0,0]) boltHole(size=3, length=16);
+      translate([4,14+28,2.5+4*exploded_distance])
+        rotate([180,0,0]) boltHole(size=3, length=16);
+      translate([4,14+28*2,2.5+4*exploded_distance])
+        rotate([180,0,0]) boltHole(size=3, length=16);
+      translate([13,4,2.5+4*exploded_distance])
+        rotate([180,0,0]) boltHole(size=3, length=16);
+      translate([13+22,4,2.5+4*exploded_distance])
+        rotate([180,0,0]) boltHole(size=3, length=16);
+    }
+  }
+}
+
+
+PCB_vise_1_Part2(with_extra_parts=false, exploded=false);
+

Hardware/Development/libs/Write/Write.scad

@@ -32,7 +32,7 @@
 	space =1; 			//extra space between characters in (character widths)
 	rotate=0;			// text rotation (clockwise)
 	font = "Letters.dxf";	//default for aditional fonts
-	fontPath = "../libs/Write/"; // CGS MOD: Path for the DXF font files
+	fontPath = "./"; // CGS MOD: Path for the DXF font files
 
 
 // write cube defaults

Hardware/Development/libs/large_washer.scad

@@ -0,0 +1,45 @@
+////By Glen Chung, 2013.
+//Dual licenced under Creative Commons Attribution-Share Alike 3.0 and LGPL2 or later
+
+include <MCAD/units.scad>
+include <MCAD/materials.scad>
+
+LARGE_WASHER_D1 = 0;  //Inner diameter
+LARGE_WASHER_D2 = 1;  //Outer diameter
+LARGE_WASHER_H  = 2;  //Height
+
+// Large Washer dimensions
+//  model == X   ?   [      D1,       D2,       H]:
+function largeWasherDimensions(model=3) =
+    model == 3   ?   [  3.2*mm,   9.0*mm,  0.8*mm]:
+    model == 4   ?   [  4.3*mm,  12.0*mm,  1.0*mm]:
+    model == 5   ?   [  5.3*mm,  15.0*mm,  1.0*mm]:
+    model == 6   ?   [  6.4*mm,  18.0*mm,  1.6*mm]:
+    model == 8   ?   [  8.4*mm,  24.0*mm,  2.0*mm]:
+    model == 10  ?   [ 10.5*mm,  30.0*mm,  2.5*mm]:
+    model == 12  ?   [ 13.0*mm,  37.0*mm,  3.0*mm]:
+    model == 16  ?   [ 17.0*mm,  50.0*mm,  3.0*mm]:
+    model == 20  ?   [ 21.0*mm,  60.0*mm,  4.0*mm]:
+    model == 24  ?   [ 25.0*mm,  72.0*mm,  5.0*mm]:
+    model == 30  ?   [ 33.0*mm,  92.0*mm,  6.0*mm]:
+  /*model == 36  ?*/ [ 39.0*mm, 110.0*mm,  8.0*mm];
+
+function largeWasher_D1(model) = largeWasherDimensions(model)[LARGE_WASHER_D1];
+function largeWasher_D2(model) = largeWasherDimensions(model)[LARGE_WASHER_D2];
+function largeWasher_H(model)  = largeWasherDimensions(model)[LARGE_WASHER_H];
+
+module large_washer(dia=3)
+{
+  d1 = largeWasher_D1(dia);
+  d2 = largeWasher_D2(dia);
+  h  = largeWasher_H(dia);
+  difference()
+  {
+    cylinder(r=d2/2,h=h);
+    translate([0,0,-h/2]) cylinder(r=d1/2,h=h*2);
+  }
+}
+
+//examples
+//large_washer(); //m3
+//large_washer(5); //m5

Hardware/Development/libs/micro_switch.scad

@@ -24,7 +24,7 @@ module micro_switch(with_extra_parts=false, exploded=false) {
   module micro_switch_extras(exploded_distance=0) {
     screw_size = 2.2;
     screw_length = 13;
-    echo("Non-Plastic Parts: 2 x Self tapping screw 2.2 x 13 mm for micro switch");
+    echo("Non-Plastic Parts, 2, Self Tapping Screw 2.2 x 13 mm for micro switch");
     translate([5.15, 2, 0]) color(Steel) {
       translate([0, 0, 0.5+6.4+exploded_distance])
         rotate([180,0,0]) csk_bolt(screw_size, screw_length);

Hardware/Development/libs/rod.scad

@@ -0,0 +1,13 @@
+// Cyclone PCB Factory: a 3D printable CNC machine for PCB manufacture
+// Created by Carlosgs (http://carlosgs.es)
+// License: Attribution - Share Alike - Creative Commons (http://creativecommons.org/licenses/by-sa/3.0/)
+
+module rod(len=100, threaded=false, dia=8) {
+   rotate([90,0,0]) {
+   if(threaded)
+     color([0.5,0.5,0.5]) cylinder(r=dia/2,h=len,center=true,$fn=30);
+   else
+     color([0.8,0.8,0.8]) cylinder(r=dia/2,h=len,center=true,$fn=30);
+   }
+}
+

Hardware/Development/main_frame/frame.scad

@@ -256,7 +256,7 @@ module frame_extras(with_motor=1, exploded_distance=0) {
     translate([X_threaded_rod_posX,X_threaded_rod_posY,0]) {
       rotate([0,0,-motor_axis_angle]) translate([motor_axis_distance,0,0]) rotate([0,0,90+motor_axis_angle]) {
         translate([0,0,wall_thickness-1]) {
-          echo("Non-Plastic Parts: 1 x Nema 17 on motor frame");
+          echo("Non-Plastic Parts, 1, Nema 17 for X axis");
           translate([0,0,exploded_distance]) motor(Cyclone_Nema17, NemaLengthLong);
 
           // --- Motor gear ---
@@ -264,7 +264,7 @@ module frame_extras(with_motor=1, exploded_distance=0) {
             cyclone_motor_gear(with_extra_parts=true, exploded=(exploded_distance!=0));
         }
 
-        echo("Non-Plastic Parts: 4 x Bolts M3 x 8 mm to attach motor on frame");
+        echo("Non-Plastic Parts, 4, Bolt M3 x 8 mm to attach motor on frame");
         for(i=[-1,1]) for(j=[-1,1])
           translate([i*motor_screw_distance/2,j*motor_screw_distance/2,0])
             translate([0,0,-0.4*exploded_distance]) {
@@ -275,7 +275,7 @@ module frame_extras(with_motor=1, exploded_distance=0) {
 
     translate([X_threaded_rod_posX,X_threaded_rod_posY,0]) {
       rotate([0,0,0])  {
-        echo("Non-Plastic Parts: 1 x 608 bearing for motor frame");
+        echo("Non-Plastic Parts, 1, Bearing 608 for motor frame");
         translate([0,0,-1.0-7/2-0.2*exploded_distance]) bearing(model=608);
 
         // --- Rod Gear ---
@@ -288,7 +288,7 @@ module frame_extras(with_motor=1, exploded_distance=0) {
 
   screw_size = 2.9;
   screw_length = 16;
-  echo("Non-Plastic Parts: 3 x Self tapping screw 2.9 x 16 mm to attach frame on base");
+  echo("Non-Plastic Parts, 3, Self Tapping Screw 2.9 x 16 mm to attach frame on base");
   rotate([90,0,0]) translate([frame_width/2,frame_thickness/2,-frame_height+frame_thickness/2+.2+exploded_distance]) color(Steel) {
       translate([-base_screw_distance,0,0]) rotate([180,0,0])
         csk_bolt(screw_size, screw_length);
@@ -315,7 +315,6 @@ module frame_extras(with_motor=1, exploded_distance=0) {
 
 //   this seems to reduce working area of Y axis
     if(false) {
-      echo("Non-Plastic Parts: 1 x Micro switch on Y smooth rod for Y axis");
       translate([frame_width-frame_thickness/2,frame_height,frame_thickness-2])
         translate([0,-Y_rod_height+smooth_rod_margin,0])
           translate([0,-smooth_rod_margin,Y_rod_dist_from_wall])
@@ -325,7 +324,6 @@ module frame_extras(with_motor=1, exploded_distance=0) {
 
 //  this seems to reduce working area of X axis
     if(false) {
-      echo("Non-Plastic Parts: 1 x Micro switch on X smooth rod for X axis");
       translate([X_smooth_rods_sep_projected,-smooth_rod_margin,0])
         translate([15+0.5*exploded_distance, -8, frame_thickness])
           rotate([180,180,-90])
@@ -334,7 +332,7 @@ module frame_extras(with_motor=1, exploded_distance=0) {
 
 //  this seems to reduce working area of X axis
     if(false) {
-      echo("Non-Plastic Parts: 1 x Micro switch on motor frame for X axis");
+      echo("Non-Plastic Parts, 1, Micro Switch on motor frame for X axis");
       rotate([90, 0, -45])
         translate([X_rods_corner_shaft_size/2-19.8,0,-X_rods_corner_shaft_size/2+0.5*exploded_distance])
           micro_switch(with_extra_parts=true, exploded=(exploded_distance!=0));
@@ -344,21 +342,20 @@ module frame_extras(with_motor=1, exploded_distance=0) {
   if(!with_motor) {
     translate([X_threaded_rod_posX,X_threaded_rod_posY,0]) {
       rotate([0,0,0])  {
-        echo("Non-Plastic Parts: 1 x 608 bearing for no motor frame");
+        echo("Non-Plastic Parts, 1, Bearing 608 for no motor frame");
         translate([0,0,-1.0-7/2-0.2*exploded_distance]) bearing(model=608);
 
-        echo("Non-Plastic Parts: 1 x M8 nut to attach threaded rod on no motor frame");
+        echo("Non-Plastic Parts, 1, Nut M8 to attach threaded rod on no motor frame");
         translate([0,0,-6.5-1.0-7/2-0.6*exploded_distance]) rotate([0,0,0]) color(Steel) flat_nut(8);
       }
     }
 
-    echo("Non-Plastic Parts: 1 x Micro switch on no motor frame for X axis");
+    echo("Non-Plastic Parts, 1, Micro Switch on no motor frame for X axis");
     rotate([90, 0, -45])
       translate([X_rods_corner_shaft_size/2-19.8,0,-X_rods_corner_shaft_size/2+0.5*exploded_distance])
         micro_switch(with_extra_parts=true, exploded=(exploded_distance!=0));
 
     if(true) {
-      echo("Non-Plastic Parts: 1 x Micro switch on Y smooth rod for Y axis");
         translate([frame_width-frame_thickness/2,frame_height,frame_thickness-2])
           translate([0,-Y_rod_height+smooth_rod_margin,0])
             translate([0,-smooth_rod_margin,Y_rod_dist_from_wall])
@@ -368,7 +365,7 @@ module frame_extras(with_motor=1, exploded_distance=0) {
 
 //  this seems to reduce working area of Y axis
     if(false) {
-      echo("Non-Plastic Parts: 1 x Micro switch on no motor frame for Y axis");
+      echo("Non-Plastic Parts, 1, Micro Switch on no motor frame for Y axis");
       translate([frame_width-frame_thickness/2+10.8/2-0.5,frame_height-19.8-2,frame_thickness])
         translate([0,-Y_rod_height+smooth_rod_margin,0])
           translate([0,-smooth_rod_margin-8.5-0.5*exploded_distance,0])

Hardware/Development/smooth_rod_fix/smooth_rod_fix.scad

@@ -49,7 +49,7 @@ translate([0,0,part_z/2]) difference() {
   module smooth_rod_fix_extras(exploded_distance=0) {
     screw_size = 2.9;
     screw_length = 16;
-    echo("Non-Plastic Parts: 2 x Self tapping screw 2.9 x 16 mm for smooth_rod_fix");
+    echo("Non-Plastic Parts, 2, Self Tapping Screw 2.9 x 16 mm for smooth_rod_fix");
     color(Steel) {
       translate([0,0,-.2-exploded_distance]) {
         translate([-smooth_rod_screw_sep,0,0])