v0.9.7 with new Z carriage
carlosgs
parent
f72e64d480
commit
3eb12b17e3
File diff suppressed because it is too large
Load Diff
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@ -105,10 +105,9 @@ module X_carriage() {
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}
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module Z_carriage_piece() {
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translate([0,0,90])
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rotate([0,0,-90])
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rotate([0,180,0])
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Z_carriage(showSpindle=true);
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translate([0,0,41])
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rotate([0,0,90])
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Z_carriage_assembled();
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}
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module cnc(show_printbed = 1) {
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@ -224,7 +223,7 @@ module cnc_assembled(Y_offset=0,X_offset=0,Z_offset=0) {
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cube([X_axis_sep+70,Y_axis_sep+30,15],center=true);
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}
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rotate([0,0,90])cnc_assembled(Y_offset=30,X_offset=-50,Z_offset=0);
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rotate([0,0,90])cnc_assembled(Y_offset=30,X_offset=-50,Z_offset=10);
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//rotate([0,0,90]) cnc_base_template(); // So the generated dxf matches inkscape's default orientation
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// cnc_workbed_template();
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@ -6,7 +6,8 @@ use <../libs/obiscad/bcube.scad>
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use <../libs/build_plate.scad>
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use <../libs/Write/Write.scad>
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include <./lm8uu_holder.scad>
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spindle_motor_diam = 26*2;
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spindle_holder_thickness = 7;
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bottom_thickness = 4;
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base_width = 20;
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@ -18,6 +19,8 @@ motor_length = 49; // not used
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motor_screw_distance = 31.3;
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motor_center_diameter = 23;
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motor_adjust_margin = 3;
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motor_screw_diameter = 3.7;
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motor_screw_head_diameter = 8;
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@ -26,7 +29,7 @@ M8_rod_diameter = 8.2;
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axis_distance = 21;
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wall_thickness = 5;
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wall_thickness = 8;
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wall_height = motor_width;
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wall_width = 54;
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@ -39,14 +42,12 @@ Z_threaded_pos = motor_width/2+axis_distance;
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Z_smooth_rods_sep = 55;
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textHscale = 0.8;
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textThickness = 1.5;
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textThickness = 1;
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// Derived from Spindle mount for ShapeOko by Misan (http://www.thingiverse.com/thing:26740)
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module spindle_holder(length=50,showSpindle=true) {
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$fn=6;
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translate([0,38,0]) rotate([0,0,180]) {
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LM8UU_dia = 15.4;
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if(showSpindle) scale([1,1,-1]) translate([0,0,-length]) {
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module dummySpindle() {
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translate([0,0,-length]) {
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translate([0,0,85]) color([0.95,0.95,0.95]) cylinder(r=26,h=30,$fn=60);
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translate([0,0,80]) color([0.95,0.95,0.95]) cylinder(r=10/2,h=5,$fn=60);
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translate([0,0,-10]) color([0.6,0.6,0.6]) cylinder(r=26,h=90,$fn=60);
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@ -54,90 +55,170 @@ module spindle_holder(length=50,showSpindle=true) {
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translate([0,0,-50]) color([0.4,0.4,0.4]) cylinder(r=20/2,h=10,$fn=60);
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translate([0,0,-50-20]) color([0.9,0.9,0.9]) cylinder(r1=1/2,r2=3/2,h=20,$fn=60);
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}
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}
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difference() {
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union() {
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cylinder(r=30,h=length,$fn=60);
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// Derived from Spindle mount for ShapeOko by Misan (http://www.thingiverse.com/thing:26740)
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module spindle_holder_holes(length=50,showSpindle=true) {
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$fn=6;
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// Write text in the front
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color([0.5,0.5,0.5]) scale([-1,1,-textHscale]) writecylinder("CYCLONE",[0,0,-length/(3*textHscale)],30,0,font="orbitron.dxf",space=1.1,h=12,t=textThickness,center=true,ccw=true);
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translate ([-30,0,0]) cube([60,38,length]);
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translate([28,-7,0]) cube([20,20,length]);
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translate([20,8,-0.05]) cylinder(r=base_screw_diameter/2,h=length+2,$fn=60);
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translate([-20,8,-0.05]) cylinder(r=base_screw_diameter/2,h=length+2,$fn=60);
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color([0.5,0.5,0.5]) scale([-1,1,-textHscale]) writecylinder("PCB Factory",[0,0,-length/(1.5*textHscale)],30,0,font="orbitron.dxf",space=1.1,h=14/2,t=textThickness,center=true,ccw=true);
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translate ([-30,0,0]) cube([60,38,length]);
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translate([28,-7,0]) cube([20,20,length]);
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}
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translate([0,0,-0.05]) cylinder(r=26,h=length+2,$fn=60);
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translate([0,38,0]) rotate([0,0,180]) {
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translate([0,0,-0.05]) cylinder(r=spindle_motor_diam/2,h=length+2,$fn=60);
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translate([0,0,-0.01]) cube([90,3,length+2]);
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translate ([36,20,length/2]) rotate([90,0,0]) cylinder(r=2,h=30);
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translate ([36,14,length/2]) rotate([90,0,0]) cylinder(r=3.5,h=4,$fn=6);
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translate ([40,20,3*length/4]) rotate([90,0,0]) cylinder(r=2,h=30);
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translate ([40,20,length/4]) rotate([90,0,0]) cylinder(r=2,h=30);
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translate ([40,14,3*length/4]) rotate([90,0,0]) cylinder(r=3.5,h=4,$fn=6);
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translate ([40,14,length/4]) rotate([90,0,0]) cylinder(r=3.5,h=4,$fn=6);
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difference() {
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translate ([-30+15,0,-0.1]) cube([30,38.1,30]);
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cylinder(r=26+1,h=length,$fn=60);
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}
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}
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}
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}
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module motor_stand_no_base_Z(with_motor=true) {
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difference() {
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translate([wall_height/2,wall_width/2,wall_thickness/2])
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bcube([wall_height,wall_width,wall_thickness],cr=4,cres=10);
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// Position relative to motor shaft
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translate([motor_width/2,motor_width/2,wall_thickness/2]) {
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if(with_motor) {
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module motorHolesZ() {
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// Hole for the motor shaft
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translate([0,-wall_width/2,0])
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cube([20,wall_width,10*wall_thickness],cr=4,cres=10,center=true);
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cylinder(r=motor_center_diameter/2,h=10*wall_thickness,center=true,$fn=40);
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hull() {
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translate([0,motor_adjust_margin/2,0])
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cylinder(r=motor_center_diameter/2,h=10*wall_thickness,center=true,$fn=40);
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translate([0,-motor_adjust_margin/2,0])
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cylinder(r=motor_center_diameter/2,h=10*wall_thickness,center=true,$fn=40);
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}
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// Hole for the screwdriver
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translate([0,-wall_width/2,wall_thickness/2]) rotate([0,90,90]) bcube([2*(wall_thickness-5),5,wall_height],cr=1);
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// Screws for holding the motor
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for(i=[-1,1]) for(j=[-1,1])
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translate([i*motor_screw_distance/2,j*motor_screw_distance/2,0]) {
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cylinder(r=motor_screw_diameter/2,h=10*wall_thickness,center=true,$fn=40);
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cylinder(r=motor_screw_head_diameter/2,h=10*wall_thickness,center=false,$fn=40);
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translate([i*motor_screw_distance/2,j*motor_screw_distance/2,2.5-wall_thickness/2]) {
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hull() {
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translate([0,motor_adjust_margin/2,0])
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cylinder(r=motor_screw_diameter/2,h=10*wall_thickness,center=true,$fn=40);
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translate([0,-motor_adjust_margin/2,0])
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cylinder(r=motor_screw_diameter/2,h=10*wall_thickness,center=true,$fn=40);
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}
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hull() {
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translate([0,motor_adjust_margin/2,0])
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cylinder(r=motor_screw_head_diameter/2,h=10*wall_thickness,center=false,$fn=40);
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translate([0,-motor_adjust_margin/2,0])
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cylinder(r=motor_screw_head_diameter/2,h=10*wall_thickness,center=false,$fn=40);
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}
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}
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} // End if with motor
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}
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module motor_stand_holes_Z() {
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//difference() {
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// translate([wall_height/2,wall_width/2,wall_thickness/2])
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// bcube([wall_height,wall_width,wall_thickness],cr=4,cres=10);
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// Position relative to motor shaft
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translate([motor_width/2,motor_width/2,wall_thickness/2]) {
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motorHolesZ();
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// Bearing holes
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rotate([0,0,0]) translate([0,axis_distance,0]) {
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cylinder(r=(M8_rod_diameter*2)/2,h=10*wall_thickness,center=true,$fn=40);
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hull() {
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cylinder(r=(M8_rod_diameter*2)/2,h=10*wall_thickness,center=true,$fn=40);
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translate([0,-axis_distance,0])
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cylinder(r=(M8_rod_diameter*2)/2,h=10*wall_thickness,center=true,$fn=40);
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}
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cylinder(r=bearing_diameter/2,h=10*wall_thickness,center=false,$fn=60);
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}
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} // End of translate relative to motor shaft
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} // End of difference
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//} // End of difference
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}
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module motor_stand_Z(with_motor=true) {
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union() {
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motor_stand_no_base_Z(with_motor);
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}
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module linearBearingHolderZ(h=10) {
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translate([0,0,1.5]) cylinder(r=LM8UU_dia/2,h=h,$fn=50);
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cylinder(r=LM8UU_dia/2.5,h=10*h,center=true,$fn=50);
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}
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module Z_solid_body(top_part=true) {
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hull() {
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if(top_part)
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translate([wall_height/2,wall_width/2,wall_thickness/2])
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bcube([wall_height,wall_width,wall_thickness],cr=4,cres=10);
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else
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translate([wall_height/2,wall_width,wall_thickness/2])
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bcube([wall_height,wall_width/2,wall_thickness],cr=4,cres=10);
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translate([wall_height/2,wall_width-4,0])
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translate([0,38,0])
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cylinder(r=spindle_motor_diam/2+spindle_holder_thickness,h=wall_thickness,$fn=60);
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}
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// For the linear bearing holders
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hull() {
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translate([wall_height/2-Z_smooth_rods_sep/2,Z_threaded_pos,0])
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cylinder(r=3+LM8UU_dia/2,h=wall_thickness,$fn=50);
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translate([wall_height/2+Z_smooth_rods_sep/2,Z_threaded_pos,0])
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cylinder(r=3+LM8UU_dia/2,h=wall_thickness,$fn=50);
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}
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// For the screw of the spindle holder
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translate([wall_height/2,wall_width-4,0])
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translate([0,38,0]) {
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rotate([0,0,180]) {
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translate([28,-7,0]) cube([15,20,wall_thickness]);
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// Write text in the front
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color([0.5,0.5,0.5])
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if(top_part)
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scale([-1,1,-textHscale])
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writecylinder("CYCLONE",[0,0,-wall_thickness/(2*textHscale)],spindle_motor_diam/2+spindle_holder_thickness,0,font="orbitron.dxf",space=1.1,h=wall_thickness,t=textThickness,center=true,ccw=true);
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else
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scale([1,1,textHscale])
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writecylinder("PCB Factory",[0,0,wall_thickness/(2*textHscale)+1],spindle_motor_diam/2+spindle_holder_thickness,0,font="orbitron.dxf",space=1.1,h=wall_thickness-2,t=textThickness,center=true,ccw=true);
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}
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}
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}
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//for display only, doesn't contribute to final object
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build_plate(3,200,200);
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module Z_carriage(showSpindle=false) {
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rotate([0,0,-90]) translate([-wall_height/2,-Z_threaded_pos,0]) {
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motor_stand_Z();
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translate([wall_height/2,wall_width-4,0]) spindle_holder(lbearing_holder_length,showSpindle);
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translate([wall_height/2-Z_smooth_rods_sep/2,Z_threaded_pos,lbearing_holder_length/2]) rotate([-90,0,0]) lm8uu_bearing_holder_XZ(lbearing_holder_length);
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translate([wall_height/2+Z_smooth_rods_sep/2,Z_threaded_pos,lbearing_holder_length/2]) rotate([-90,0,0]) lm8uu_bearing_holder_XZ(lbearing_holder_length);
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module Z_carriage(showSpindle=false,top_part=true) {
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difference() {
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rotate([0,0,-90]) translate([-wall_height/2,-Z_threaded_pos,0]) {
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difference () {
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Z_solid_body(top_part);
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if(top_part) motor_stand_holes_Z();
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translate([wall_height/2,wall_width-4,0])
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spindle_holder_holes(wall_thickness,showSpindle);
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translate([wall_height/2-Z_smooth_rods_sep/2,Z_threaded_pos,0])
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linearBearingHolderZ(wall_thickness);
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translate([wall_height/2+Z_smooth_rods_sep/2,Z_threaded_pos,0])
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linearBearingHolderZ(wall_thickness);
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}
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}
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// Hole for the threaded rod
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if(!top_part) cylinder(r=2+M8_rod_diameter/2,h=wall_thickness*10,center=true,$fn=30);
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// Truncation for avoiding collision with the X axis
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if(!top_part) translate([-15,0,0]) rotate([0,45,0]) cube([20,100,10],center=true);
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}
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if(showSpindle) rotate([0,0,-90]) translate([0,wall_width-4-Z_threaded_pos,0])
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translate([0,38,-20+8]) dummySpindle();
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}
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Z_carriage(showSpindle=false);
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module Z_carriage_assembled() {
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Z_carriage(showSpindle=true,top_part=false);
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translate([0,0,3+23*2]) rotate([180,0,0]) Z_carriage(showSpindle=false,top_part=true);
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}
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Z_carriage(top_part=true);
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//Z_carriage(top_part=false);
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//Z_carriage_assembled();
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@ -0,0 +1,143 @@
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// Cyclone PCB Factory: a 3D printable CNC machine for PCB manufacture
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// Created by Carlosgs (http://carlosgs.es)
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// License: Attribution - Share Alike - Creative Commons (http://creativecommons.org/licenses/by-sa/3.0/)
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use <../libs/obiscad/bcube.scad>
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use <../libs/build_plate.scad>
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use <../libs/Write/Write.scad>
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include <./lm8uu_holder.scad>
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bottom_thickness = 4;
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base_width = 20;
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base_length = 25;
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base_screw_diameter = 5;
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motor_width = 43;
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motor_length = 49; // not used
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motor_screw_distance = 31.3;
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motor_center_diameter = 23;
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motor_screw_diameter = 3.7;
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motor_screw_head_diameter = 8;
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bearing_diameter = 22.4;
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M8_rod_diameter = 8.2;
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axis_distance = 21;
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wall_thickness = 5;
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wall_height = motor_width;
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wall_width = 54;
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idler_width = 25;
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lbearing_holder_length = 23*2;
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Z_threaded_pos = motor_width/2+axis_distance;
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Z_smooth_rods_sep = 55;
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textHscale = 0.8;
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textThickness = 1.5;
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// Derived from Spindle mount for ShapeOko by Misan (http://www.thingiverse.com/thing:26740)
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module spindle_holder(length=50,showSpindle=true) {
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$fn=6;
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translate([0,38,0]) rotate([0,0,180]) {
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if(showSpindle) scale([1,1,-1]) translate([0,0,-length]) {
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translate([0,0,85]) color([0.95,0.95,0.95]) cylinder(r=26,h=30,$fn=60);
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translate([0,0,80]) color([0.95,0.95,0.95]) cylinder(r=10/2,h=5,$fn=60);
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translate([0,0,-10]) color([0.6,0.6,0.6]) cylinder(r=26,h=90,$fn=60);
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translate([0,0,-40]) color([0.9,0.9,0.9]) cylinder(r=15/2,h=40,$fn=60);
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translate([0,0,-50]) color([0.4,0.4,0.4]) cylinder(r=20/2,h=10,$fn=60);
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translate([0,0,-50-20]) color([0.9,0.9,0.9]) cylinder(r1=1/2,r2=3/2,h=20,$fn=60);
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}
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difference() {
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union() {
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cylinder(r=30,h=length,$fn=60);
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// Write text in the front
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color([0.5,0.5,0.5]) scale([-1,1,-textHscale]) writecylinder("CYCLONE",[0,0,-length/(3*textHscale)],30,0,font="orbitron.dxf",space=1.1,h=12,t=textThickness,center=true,ccw=true);
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translate ([-30,0,0]) cube([60,38,length]);
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translate([28,-7,0]) cube([20,20,length]);
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color([0.5,0.5,0.5]) scale([-1,1,-textHscale]) writecylinder("PCB Factory",[0,0,-length/(1.5*textHscale)],30,0,font="orbitron.dxf",space=1.1,h=14/2,t=textThickness,center=true,ccw=true);
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translate ([-30,0,0]) cube([60,38,length]);
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translate([28,-7,0]) cube([20,20,length]);
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}
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translate([0,0,-0.05]) cylinder(r=26,h=length+2,$fn=60);
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translate([0,0,-0.01]) cube([90,3,length+2]);
|
||||
|
||||
|
||||
translate ([40,20,3*length/4]) rotate([90,0,0]) cylinder(r=2,h=30);
|
||||
translate ([40,20,length/4]) rotate([90,0,0]) cylinder(r=2,h=30);
|
||||
|
||||
translate ([40,14,3*length/4]) rotate([90,0,0]) cylinder(r=3.5,h=4,$fn=6);
|
||||
translate ([40,14,length/4]) rotate([90,0,0]) cylinder(r=3.5,h=4,$fn=6);
|
||||
|
||||
difference() {
|
||||
translate ([-30+15,0,-0.1]) cube([30,38.1,30]);
|
||||
cylinder(r=26+1,h=length,$fn=60);
|
||||
}
|
||||
|
||||
}
|
||||
}
|
||||
}
|
||||
|
||||
module motor_stand_no_base_Z(with_motor=true) {
|
||||
difference() {
|
||||
translate([wall_height/2,wall_width/2,wall_thickness/2])
|
||||
bcube([wall_height,wall_width,wall_thickness],cr=4,cres=10);
|
||||
|
||||
// Position relative to motor shaft
|
||||
translate([motor_width/2,motor_width/2,wall_thickness/2]) {
|
||||
if(with_motor) {
|
||||
// Hole for the motor shaft
|
||||
translate([0,-wall_width/2,0])
|
||||
cube([20,wall_width,10*wall_thickness],cr=4,cres=10,center=true);
|
||||
cylinder(r=motor_center_diameter/2,h=10*wall_thickness,center=true,$fn=40);
|
||||
|
||||
// Screws for holding the motor
|
||||
for(i=[-1,1]) for(j=[-1,1])
|
||||
translate([i*motor_screw_distance/2,j*motor_screw_distance/2,0]) {
|
||||
cylinder(r=motor_screw_diameter/2,h=10*wall_thickness,center=true,$fn=40);
|
||||
cylinder(r=motor_screw_head_diameter/2,h=10*wall_thickness,center=false,$fn=40);
|
||||
}
|
||||
} // End if with motor
|
||||
|
||||
// Bearing holes
|
||||
rotate([0,0,0]) translate([0,axis_distance,0]) {
|
||||
cylinder(r=(M8_rod_diameter*2)/2,h=10*wall_thickness,center=true,$fn=40);
|
||||
cylinder(r=bearing_diameter/2,h=10*wall_thickness,center=false,$fn=60);
|
||||
|
||||
}
|
||||
|
||||
} // End of translate relative to motor shaft
|
||||
} // End of difference
|
||||
}
|
||||
|
||||
module motor_stand_Z(with_motor=true) {
|
||||
union() {
|
||||
motor_stand_no_base_Z(with_motor);
|
||||
}
|
||||
}
|
||||
|
||||
//for display only, doesn't contribute to final object
|
||||
build_plate(3,200,200);
|
||||
|
||||
module Z_carriage(showSpindle=false) {
|
||||
rotate([0,0,-90]) translate([-wall_height/2,-Z_threaded_pos,0]) {
|
||||
motor_stand_Z();
|
||||
translate([wall_height/2,wall_width-4,0]) spindle_holder(lbearing_holder_length,showSpindle);
|
||||
translate([wall_height/2-Z_smooth_rods_sep/2,Z_threaded_pos,lbearing_holder_length/2]) rotate([-90,0,0]) lm8uu_bearing_holder_XZ(lbearing_holder_length);
|
||||
translate([wall_height/2+Z_smooth_rods_sep/2,Z_threaded_pos,lbearing_holder_length/2]) rotate([-90,0,0]) lm8uu_bearing_holder_XZ(lbearing_holder_length);
|
||||
}
|
||||
}
|
||||
|
||||
Z_carriage(showSpindle=false);
|
||||
|
|
@ -33,7 +33,7 @@
|
|||
include <MCAD/teardrop.scad>
|
||||
include <MCAD/involute_gears.scad>
|
||||
|
||||
motor_shaft_diameter=5.45;
|
||||
motor_shaft_diameter=5.4;
|
||||
|
||||
nholes = 7;
|
||||
|
||||
|
|
|
|||
File diff suppressed because it is too large
Load Diff
File diff suppressed because it is too large
Load Diff
File diff suppressed because it is too large
Load Diff
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|
After Width: | Height: | Size: 50 KiB |
|
|
@ -1,9 +1,9 @@
|
|||
Cyclone-PCB-Factory v0.9.6b
|
||||
Cyclone-PCB-Factory v0.9.7
|
||||
===================
|
||||
|
||||
The first 3D-printable (Rep-Rap alike) CNC machine, intended for PCB manufacture.
|
||||
|
||||
|
||||
|
||||
|
||||
Disclaimer
|
||||
--
|
||||
|
|
@ -12,11 +12,13 @@ This hardware/software is provided "as is", and you use the hardware/software at
|
|||
News
|
||||
--
|
||||
**Hardware**
|
||||
- v0.9.6 has a robust Y axis motor stand (improvement suggested and tested by **Yopero**), and the Z carriage now shows the name of the machine (how cool is that? :P)
|
||||
- v0.9.7 has an improved Z carriage: uses much less plastic, it holds the spindle tightly and leaves more metal surface exposed for better cooling.
|
||||
- v0.9.6b has a robust Y axis motor stand (improvement suggested and tested by **Yopero**), and the Z carriage now shows the name of the machine (how cool is that? :P)
|
||||
|
||||
**Software**
|
||||
- First Z probing results are promising, read: <https://plus.google.com/u/0/113437723819360223498/posts/9VCHqqnirj6> and <https://plus.google.com/u/0/113437723819360223498/posts/89W2cv1fgQW>
|
||||
- Added the python probing script (v0.1) and Octave/Matlab visualizer
|
||||
- Based on PyGerber2Gcode.py script
|
||||
|
||||
**Firmware**
|
||||
- No news, it is Marlin with support for G30 probing command
|
||||
|
|
|
|||
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|
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Loading…
Reference in New Issue