Created Y rod idlers

Hardware/CYCLONE_2/Cyclone.scad

@@ -13,7 +13,7 @@ use <libs/obiscad/obiscad/vector.scad>
 use <libs/obiscad/obiscad/attach.scad>
 use <libs/obiscad/obiscad/bcube.scad>
 use <libs/standard_parts.scad>
-use <libs/hole_for_screw.scad>
+use <libs/helpers.scad>
 
 // Functions for animations. Quick and dirty implementation, will need some cleanup
 animated_parts_number = 10;
@@ -52,7 +52,7 @@ axes_Zthreaded_rodD	= 8+animatePart(4,dist=5);
 // Y axis reference is the Y smooth rod end, BACK of RIGHT FRAME
 // X axis reference is the frontal X smooth rod end, RIGHT FRAME
 // Z axis reference is the Z threaded rod, at the height of the Z nut, and relative to the X reference
-axes_Yreference_height	= 30+animatePart(5);
+axes_Yreference_height	= 42+animatePart(5);
 axes_Xreference_height	= 60+animatePart(6); // relative to Y reference
 axes_Zreference_height	= 45+animatePart(7)+animatePart(9); // relative to X reference
 
@@ -235,5 +235,3 @@ translate([0,-axes_Ysmooth_rodLen/2+axes_Ycarriage_pos,axes_Y_threaded_height])
 	Cyclone_Y_carriage();
 }
 
-hole_for_screw(size=3,length=20,nutDepth=0,nutAddedLen=0,captiveLen=10);
-

Hardware/CYCLONE_2/Cyclone_Y_carriage.scad

@@ -5,25 +5,31 @@
 // Designed with http://www.openscad.org/
 
 
-Ycarriage_linearBearingSeparation = 60;
+Ycarriage_linearBearingSeparation = 35;
+
+
+module Cyclone_YsubPart_nutHolder() {
+	
+}
 
 module Cyclone_Y_carriage() {
+	baseHeight = 10;
 	color("lightgreen") {
 		translate([-10,-5,-5])
-			cube([20,15,axes_Y_smoothThreaded_verticalSeparation+10]);
-		translate([0,0,axes_Y_smoothThreaded_verticalSeparation]) {
+			cube([20,15,axes_Y_smoothThreaded_verticalSeparation+10+baseHeight]);
+		translate([0,0,axes_Y_smoothThreaded_verticalSeparation+baseHeight/2]) {
 			translate([axes_Ysmooth_separation/2,Ycarriage_linearBearingSeparation/2])
-				cube([10,10,10], center=true);
+				cube([10,10,10+baseHeight], center=true);
 			translate([-axes_Ysmooth_separation/2,Ycarriage_linearBearingSeparation/2])
-				cube([10,10,10], center=true);
+				cube([10,10,10+baseHeight], center=true);
 			translate([-axes_Ysmooth_separation/2,-Ycarriage_linearBearingSeparation/2])
-				cube([10,10,10], center=true);
+				cube([10,10,10+baseHeight], center=true);
 			translate([axes_Ysmooth_separation/2,-Ycarriage_linearBearingSeparation/2])
-				cube([10,10,10], center=true);
+				cube([10,10,10+baseHeight], center=true);
 		}
 	}
 	
-	translate([0,0,8+5+axes_Y_smoothThreaded_verticalSeparation])
-		beveledBase(size=[axes_Ysmooth_separation+50,Ycarriage_linearBearingSeparation+50,8], radius=3, res=15);
+	translate([0,0,8+5+axes_Y_smoothThreaded_verticalSeparation+baseHeight])
+		beveledBase(size=[axes_Ysmooth_separation+50,Ycarriage_linearBearingSeparation+100,8], radius=3, res=15);
 }
 

Hardware/CYCLONE_2/Cyclone_Y_frames.scad

@@ -9,8 +9,12 @@ module mirrorOrNot(mirrorPart=false, axes=[-1,1,1]) {
 	else children();
 }
 
+
+
+
+
 module Cyclone_Y_frontFrame() {
-	color("lightred")
+	color("red")
 		translate([-10,0,-axes_Y_threaded_height])
 			cube([20,10,axes_Y_threaded_height+5]);
 }
@@ -21,14 +25,84 @@ module Cyclone_Y_backFrame() {
 }
 
 
+
+
+
+
+
+
+module Cyclone_logo(sizemm = 30, thickness = 10, mirrorLogo = false) {
+	dxf_logo_size = 50;
+	scale_factor = sizemm/dxf_logo_size;
+	if(mirrorLogo)
+		mirror([ 1, 0, 0 ]) linear_extrude(height=thickness) scale(scale_factor) import("dxf/CycloneLogo.dxf", layer="logo");
+	else
+		linear_extrude(height=thickness) scale(scale_factor) import("dxf/CycloneLogo.dxf");
+}
+
 module Cyclone_Y_rightSmoothRodIdler(mirrorLogo = false) {
-	color("lightcyan")
-		translate([-5,0,-axes_Yreference_height]) {
-			cube([20,10,axes_Yreference_height+5]);
+	holderThickness = 5;
+	holderOuterRadius = holderThickness+axes_Ysmooth_rodD/2;
+	
+	screwSize = 3; // M3, M4, etc (integers only)
+	
+	dimX = holderOuterRadius*2;
+	dimY = 10+screwSize*2;
+	dimZ = axes_Yreference_height;
+	
+	slotHeight = 3;
+	screwLength = holderOuterRadius*2;
+	
+	logoDepth = dimY/4;
+	
+	
+	footSeparation = screwSize*2;
+	footThickness = 10;
+	
+	color("lightcyan") {
+		difference() {
+			union() {
+				translate([0,0,-axes_Yreference_height])
+					cube([dimX,dimY,dimZ+holderThickness+axes_Ysmooth_rodD/2]);
+				translate([-holderOuterRadius,0,-axes_Yreference_height])
+					cube([dimX,dimY,dimZ]);
+				rotate([-90,0,0]) cylinder(r=holderOuterRadius, h=dimY);
+				translate([0,dimY/2,-axes_Yreference_height])
+					hull() {
+						translate([-holderOuterRadius-footSeparation,0,0])
+							cylinder(r=dimY/2,h=footThickness);
+						translate([holderOuterRadius*2+footSeparation,0,0])
+							cylinder(r=dimY/2,h=footThickness);
+						translate([holderOuterRadius/2,dimY/2+footSeparation,0])
+							cylinder(r=dimY/2,h=footThickness);
+					}
+			}
+			standard_rod(diam=axes_Ysmooth_rodD, length=dimY*4, threaded=false, renderPart=true, center=true);
+			translate([2.5+holderOuterRadius,dimY/2,holderOuterRadius])
+				rotate([0,90,0])
+						rotate([0,0,90])
+							hole_for_screw(size=screwSize,length=screwLength+10,nutDepth=10,nutAddedLen=0,captiveLen=10);
+			translate([dimX/2,dimY/2,0])
+				cube([dimX+1,dimY+1,slotHeight],center=true);
+			translate([(dimX-holderOuterRadius)/2,-0.1,-(dimZ+axes_Ysmooth_rodD/2)/2])
+				scale([1,-1,1])
+					rotate([90,0,0])
+						Cyclone_logo(sizemm = min(dimX+holderOuterRadius-5,dimZ-axes_Ysmooth_rodD/2-5), thickness = logoDepth, mirrorLogo = mirrorLogo);
+			translate([0,dimY/2,-axes_Yreference_height+footThickness]) {
+				translate([-holderOuterRadius-footSeparation,0,0])
+					rotate([0,90,0])
+						rotate([0,0,90])
+							hole_for_screw(size=screwSize,length=footThickness*2,nutDepth=0,nutAddedLen=0,captiveLen=0);
+				translate([holderOuterRadius*2+footSeparation,0,0])
+					rotate([0,90,0])
+						rotate([0,0,90])
+							hole_for_screw(size=screwSize,length=footThickness*2,nutDepth=0,nutAddedLen=0,captiveLen=0);
+				translate([holderOuterRadius/2,dimY/2+footSeparation,0])
+					rotate([0,90,0])
+						rotate([0,0,90])
+							hole_for_screw(size=screwSize,length=footThickness*2,nutDepth=0,nutAddedLen=0,captiveLen=0);
+			}
 		}
-	translate([0,-10,0]) rotate([90,0,0]) linear_extrude(height=10, center = true) {
-		if(mirrorLogo) scale([-1,1]) import("dxf/CycloneLogo.dxf");
-		else import("dxf/CycloneLogo.dxf");
 	}
 }
 

Hardware/CYCLONE_2/libs/helpers.scad

@@ -7,16 +7,9 @@
 include <MCAD/nuts_and_bolts.scad>
 
 module hole_for_screw(size=3,length=20,nutDepth=5,nutAddedLen=0,captiveLen=0,tolerance=0.5) {
-	*translate([0,-length/2+nutDepth,0])
-		rotate([90,0,0])
-		hull() {
-		translate([0,0,nutDepth])
-			scale([1,1,0.01])
-			nutHole(size=size, tolerance=tolerance, proj=-1);
-		scale([1,1,0.01]) nutHole(size=size, tolerance=tolerance, proj=-1);
-		}
 	radius = METRIC_NUT_AC_WIDTHS[size]/2+tolerance;
 	height = METRIC_NUT_THICKNESS[size]+tolerance;
+	translate([0,-length/2,0]) {
 	translate([0,-length/2+height+nutAddedLen+nutDepth-0.01,0])
 		scale([1,(height+nutAddedLen)/height,1])
 			rotate([90,0,0])
@@ -27,7 +20,8 @@ module hole_for_screw(size=3,length=20,nutDepth=5,nutAddedLen=0,captiveLen=0,tol
 				}
 	translate([0,length/2-2.6,0])
 		rotate([90,0,0])
-			render() boltHole(size=size, length=length-2.6+0.5, tolerance=tolerance-0.1, proj=-1);
+			render() boltHole(size=size, length=length-2.6+0.5, tolerance=tolerance, proj=-1);
+	}
 }
 
 hole_for_screw(size=3,length=20,nutDepth=0,nutAddedLen=0,captiveLen=10);

Hardware/CYCLONE_2/libs/standard_parts.scad

@@ -8,19 +8,19 @@ use <obiscad/obiscad/bcube.scad>
 
 $render_standard_parts = false;
 
-module renderStandardPart() {
-	if($render_standard_parts) children();
+module renderStandardPart(renderPart) {
+	if(renderPart) children();
 	else %children();
 }
 
-module standard_paperSheet_A4(t=0.05) {
-	renderStandardPart()
+module standard_paperSheet_A4(t=0.05, renderPart=false) {
+	renderStandardPart(renderPart)
 		translate([0,0,t/2])
 			color("white") cube([297,210,t], center=true);
 }
 
-module standard_rod(diam=8, length=10, threaded=true, center=false) {
-	renderStandardPart()
+module standard_rod(diam=8, length=10, threaded=true, center=false, renderPart=false) {
+	renderStandardPart(renderPart)
 		if(threaded) {
 			color("black") rotate([-90,0,0]) cylinder(r=diam/2, h=length, center=center);
 		} else {
@@ -28,16 +28,16 @@ module standard_rod(diam=8, length=10, threaded=true, center=false) {
 		}
 }
 
-module rubberFoot(diam=40, thickness=8) {
-	renderStandardPart()
+module rubberFoot(diam=40, thickness=8, renderPart=false) {
+	renderStandardPart(renderPart)
 		color("black")
 			translate([0,0,-thickness])
 				cylinder(r=diam/2, h=thickness);
 }
 
 
-module beveledBase(size=[100,200,10], radius=10, res=15) {
-	renderStandardPart()
+module beveledBase(size=[100,200,10], radius=10, res=15, renderPart=false) {
+	renderStandardPart(renderPart)
 		color("brown")
 			translate([0,0,-size.z/2])
 				bcube(size, cr=radius, cres=res);